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by Stonco® and ExceLine®




Stonco & ExceLine        Philips Lighting      Sensor Switch                    Advance




                         One Fixture   SmarT-Bay


                      One SOlutiOn
                    Motion-Sensored Fluorescent Lighting


                     One Warranty
                Maximizes Your Lamp Life and Energy Savings
Smart lighting
Saving Energy Using Today’s Fluorescent Technology

Current statistics reveal 65% of the energy in the US is
being consumed by the commercial and industrial markets
and 22% of this energy is being utilized for lighting alone.
Smart business managers have discovered the incredible
energy savings of up to 50% by replacing traditional HID
high bay fixtures with efficient linear fluorescent T5HO and
T8 luminaires. They are the ideal EPAct solution, and have
the added benefits of high CRI, illumination uniformity and
instant-on starting.

By including occupancy sensor controls, the energy reduction
is even greater, especially in areas of a facility that have
limited traffic. Unlike HID lamping, adding occupancy sensors
to T5HO and T8 systems is relatively easy and inexpensive.
However, there is a right way and a wrong way of adding
controls to linear fluorescent systems and the majority of
installations are done incorrectly.
Cause and effect
                     Frequent Lamp Cycling Greatly Reduces Lamp Life

                     The effect of frequent starting on lamp life is the main concern when
                     using occupancy sensors. The life of fluorescent lamps is proportional to
                     the lamp emitter loss rate, which occurs naturally during each start cycle
                     and during steady state operation.

                     Because of the design of the lamps and the characteristics of the lamp
                     electrode system, fluorescent lamps perform best when switching is kept
                     to a minimum. The longer the lamps are allowed to operate, the longer
                     the expected life.

                     Lamps are rated to be started once every three hours during their
                     lifetime. Depending on the frequency of starts, lamp life can be
                     reduced from a rated life of 24,000 hours to as few as 1,000 hours
                     when the cycled time is less than 1 minute. Most fluorescent lamp
                     manufacturers will not offer their standard warranty on their
                     lamps when used with sensors due to the rapid cycling.




The Anatomy of Fluorescent Lamps

The filament/cathode of fluorescent lamps               Lamp life for a typical T8 is rated at 24,000 hours with 3
contains an emission coating that is necessary to       hour on-cycles when used with instant start ballasts. Lamps
enable electrons to pass into the gas. This coating,    operated for less than 3 hours each on-cycle will normally
or emitter, is gradually sputtered off by electrons     run out of the emission coating before other parts of the
and mercury ions during normal operation with a         lamp fail. At that time, the cathode cannot pass sufficient
larger amount sputtered off each time the tube is       electrons into the gas fill to maintain the discharge at the
started with cold cathodes.                             designed tube operating voltage.
In the balance
                                                                                  Balancing Energy Efficiency and
                                                                                  Longer Lamp life

                                                                                  Most standard occupancy sensors have a
                                                                                  30 second to 20 minute delay timer that
                                                                                  engages when occupancy is no longer
                                                                                  detected. Faster shutdown means greater
                                                                                  energy savings but also increases fixture
                                                                                  cycling, which ultimately shortens lamp life
                                                                                  and increases maintenance costs.

                                                                                  Considering a space with 100 fluorescent
                                                                                  high bay fixtures using six-32 watt T8 lamps
                                                                                  and a five-minute cycle time, lamp life
                                                                                  would be reduced from 24,000 hours to
                                                                                  approximately 8,000 hours. That translates
                                                                                  into three lamp replacements over the
                                                                                  rated lamp life or $5,850.00* in additional
                                                                                  lamp/maintenance costs.

                                                                                  * Based on average maintenance cost of
                                                                                    $1.50 per lamp.


The lamp/maintenance cost for T5HO lamps is even greater, and
that does not take into account other inconveniences such as lost
production, diminished working conditions and maintenance scheduling.
Clearly there must be a better solution!



Impact of Lamp Life vs. Switching Cycles - Operating on Various Ballasts

                        50
                                                                                HF/PS




                        45
                        40
                                                                                                   1 hr. on / 5 min. off
     Lamp Life (kHrs)




                        35
                                                           HF/PRS




                        30                                                                         30 min. on / 5 min. off
                        25                                                                         15 min. on / 5 min. off
                                              RS




                        20
                                                                                                   8 min. on / 5 min. off
                                  HF/IS




                        15
                        10                                                                         5 min. on / 5 min. off
                        5
                        0
                             0   10,000      20,000      30,000       40,000   50,000

                                 Switching Cycle Capability (Ballast Rating)
The perfect solution
SmarT -Bay is the First Intelligently                                                      Stonco & ExceLine
Designed High Bay Fixture

Stonco & ExceLine, working in collaboration with its
energy partners Philips Lighting, Advance and Sensor
Switch, developed the SmarT-Bay linear fluorescent high
bay luminaire specifically for use with occupancy sensors.
The SmarT-Bay delivers light when you need it and is smart
enough to safely shut off when you don’t.

The SmarT-Bay matches the correct Advance ballast and
Philips Lighting low-mercury ALTO™ lamp within a
Stonco & ExceLine high-performance high bay fixture. The
operation is controlled through Sensor Switch’s innovative                                                     Sensor Switch
occupancy sensor technology that assures lamp cycling does
not exceed the lamp manufacturer’s recommendations.




                                                                  Philips Lighting



         Advance




Impact on Lamp Life from Switching                                                   One Source, One Solution, One Warranty

25,000
                                                                                     The SmarT-Bay is the first and only packaged
20,000
                                                                                     fluorescent high bay luminaire engineered
15,000                                                                IS             specifically to correctly address sensor applications
                                                                                     lamp cycling. It delivers guaranteed performance,
                                                                      PS
10,000                                                                               and is the only occupancy-sensored linear
                                                                                     fluorescent high bay that carries a complete system
 5,000
                                                                                     warranty on all components including lamps, ballast,
     0                                                                               sensor and luminaire for 36 months!
           5 minutes on 10 minutes on 20 minutes on   SmarT-Bay
Sensible technology
Traditional Sensor:                                                                                Ensure Lamp Life with
No Minimum On Requirement                                                                          LampMaximizerTM Sensors

     Minutes                    10            20          30           40           50             Conventional fluorescent high bay luminaires
                                                                                                   with sensor units only control the time the
                                                                                                   fixture remains on after occupancy was last
                                                                                                   detected, potentially resulting in excessive
                                                                                                   cycling. The SmarT-Bay uses patent pending
                                                                                                   LampMaximizerTM sensors to allow users to
                                                                                                   aggressively target energy savings while still
                                                                                                   protecting lamp life.


     occupancy            sensor time delay           lights on

Sensor set for 10 minute time delay. Occupancy detected for 10 minutes. Lights turn off after
20 minutes. Minimum recommended ON time to maximize lamp life not met.
                                                                                                   A sensor with LampMaximizerTM technology
                                                                                                   utilizes two timers. The first ensures that the
LampMaximizerTM Sensor:                                                                            recommended minimum on time is observed
Minimum On Requirement Met Due to LampMaximizerTM                                                  for a particular lamp/ballast combination. It
                                                                                                   begins counting down when lights first turn
     Minutes                    10            20          30           40           50             on. The second determines how long after
                                                                                                   occupancy is last detected that the lights will
                                                                                                   turn off. This delay is different than traditional
                                                                                                   sensor time delays in that it is comprised of a
                                                                                                   continuously calculated LampMaximizerTM value
                                                                                                   that dynamically adjusts up or down relative to
                                                                                                   the observed usage of the space in which it is
                                                                                                   installed. This allows maximum energy savings
                                                                                                   to be earned without decreasing lamp life. In
                                                                                                   practice, the lights will only turn off if both the
     occupancy            sensor time delay           lights on             minimum on time
                                                                                                   minimum on and occupancy sensor time delays
Sensor set for 10 minutes. Occupancy detected for 15 minutes. Lights turn off after 30 minutes.
Minimum recommended ON time to maximize lamp life is met due to LampMaximizer™ technology.
                                                                                                   have been met.


LampMaximizerTM Sensor:
Minimum On Requirement Met Due to Occupancy
                                                                                                   The LampMaximizerTM works equally well in
     Minutes                    10            20          30           40           50             high-activity areas as well as those of limited
                                                                                                   use. Additional information stored in the
                                                                                                   sensor and available to a user is the number of
                                                                                                   switches, total lamp time on, and the percent life
                                                                                                   remaining for a lamp.




     occupancy            sensor time delay           lights on             minimum on time

Sensor set for 10 minute time delay. Occupancy detected for 40 minutes. Lights turn off after 45
minutes due to LampMaximizer™. Minimum recommended ON time is met due to occupancy and
LampMaximizer™ technology.
Green Lighting Solutions




       Delivering Better Lighting Solutions While Preserving the Future

       Stonco & ExceLine and its energy partners Philips Lighting, Advance and
       Sensor Switch are committed to providing lighting solutions that improve people’s
       lives and are environmentally sound.

       The SmarT-Bay is the first of many innovative lighting solutions that will result from lighting
       industry leaders working together as one. We are committed to developing Green Lighting
       Technology that will improve our lives today as well as generations to come.

       With sustainability as our guide, our goal is to develop the next generation of lighting
       products that will achieve the best output while using the fewest resources!
Stonco Lighting & ExceLine
       are Philips group brands
 2345 Vauxhall Road Union, NJ 07083
           1-800-334-2212
www.smartlightingtechnology.com
www.csgreenlightingsolutions.com
     www.stoncolighting.com
        www.exceline.com
                                      SMARTBAY 0608-25

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SmarT-Bay Brochure

  • 1. by Stonco® and ExceLine® Stonco & ExceLine Philips Lighting Sensor Switch Advance One Fixture SmarT-Bay One SOlutiOn Motion-Sensored Fluorescent Lighting One Warranty Maximizes Your Lamp Life and Energy Savings
  • 2. Smart lighting Saving Energy Using Today’s Fluorescent Technology Current statistics reveal 65% of the energy in the US is being consumed by the commercial and industrial markets and 22% of this energy is being utilized for lighting alone. Smart business managers have discovered the incredible energy savings of up to 50% by replacing traditional HID high bay fixtures with efficient linear fluorescent T5HO and T8 luminaires. They are the ideal EPAct solution, and have the added benefits of high CRI, illumination uniformity and instant-on starting. By including occupancy sensor controls, the energy reduction is even greater, especially in areas of a facility that have limited traffic. Unlike HID lamping, adding occupancy sensors to T5HO and T8 systems is relatively easy and inexpensive. However, there is a right way and a wrong way of adding controls to linear fluorescent systems and the majority of installations are done incorrectly.
  • 3. Cause and effect Frequent Lamp Cycling Greatly Reduces Lamp Life The effect of frequent starting on lamp life is the main concern when using occupancy sensors. The life of fluorescent lamps is proportional to the lamp emitter loss rate, which occurs naturally during each start cycle and during steady state operation. Because of the design of the lamps and the characteristics of the lamp electrode system, fluorescent lamps perform best when switching is kept to a minimum. The longer the lamps are allowed to operate, the longer the expected life. Lamps are rated to be started once every three hours during their lifetime. Depending on the frequency of starts, lamp life can be reduced from a rated life of 24,000 hours to as few as 1,000 hours when the cycled time is less than 1 minute. Most fluorescent lamp manufacturers will not offer their standard warranty on their lamps when used with sensors due to the rapid cycling. The Anatomy of Fluorescent Lamps The filament/cathode of fluorescent lamps Lamp life for a typical T8 is rated at 24,000 hours with 3 contains an emission coating that is necessary to hour on-cycles when used with instant start ballasts. Lamps enable electrons to pass into the gas. This coating, operated for less than 3 hours each on-cycle will normally or emitter, is gradually sputtered off by electrons run out of the emission coating before other parts of the and mercury ions during normal operation with a lamp fail. At that time, the cathode cannot pass sufficient larger amount sputtered off each time the tube is electrons into the gas fill to maintain the discharge at the started with cold cathodes. designed tube operating voltage.
  • 4. In the balance Balancing Energy Efficiency and Longer Lamp life Most standard occupancy sensors have a 30 second to 20 minute delay timer that engages when occupancy is no longer detected. Faster shutdown means greater energy savings but also increases fixture cycling, which ultimately shortens lamp life and increases maintenance costs. Considering a space with 100 fluorescent high bay fixtures using six-32 watt T8 lamps and a five-minute cycle time, lamp life would be reduced from 24,000 hours to approximately 8,000 hours. That translates into three lamp replacements over the rated lamp life or $5,850.00* in additional lamp/maintenance costs. * Based on average maintenance cost of $1.50 per lamp. The lamp/maintenance cost for T5HO lamps is even greater, and that does not take into account other inconveniences such as lost production, diminished working conditions and maintenance scheduling. Clearly there must be a better solution! Impact of Lamp Life vs. Switching Cycles - Operating on Various Ballasts 50 HF/PS 45 40 1 hr. on / 5 min. off Lamp Life (kHrs) 35 HF/PRS 30 30 min. on / 5 min. off 25 15 min. on / 5 min. off RS 20 8 min. on / 5 min. off HF/IS 15 10 5 min. on / 5 min. off 5 0 0 10,000 20,000 30,000 40,000 50,000 Switching Cycle Capability (Ballast Rating)
  • 5. The perfect solution SmarT -Bay is the First Intelligently Stonco & ExceLine Designed High Bay Fixture Stonco & ExceLine, working in collaboration with its energy partners Philips Lighting, Advance and Sensor Switch, developed the SmarT-Bay linear fluorescent high bay luminaire specifically for use with occupancy sensors. The SmarT-Bay delivers light when you need it and is smart enough to safely shut off when you don’t. The SmarT-Bay matches the correct Advance ballast and Philips Lighting low-mercury ALTO™ lamp within a Stonco & ExceLine high-performance high bay fixture. The operation is controlled through Sensor Switch’s innovative Sensor Switch occupancy sensor technology that assures lamp cycling does not exceed the lamp manufacturer’s recommendations. Philips Lighting Advance Impact on Lamp Life from Switching One Source, One Solution, One Warranty 25,000 The SmarT-Bay is the first and only packaged 20,000 fluorescent high bay luminaire engineered 15,000 IS specifically to correctly address sensor applications lamp cycling. It delivers guaranteed performance, PS 10,000 and is the only occupancy-sensored linear fluorescent high bay that carries a complete system 5,000 warranty on all components including lamps, ballast, 0 sensor and luminaire for 36 months! 5 minutes on 10 minutes on 20 minutes on SmarT-Bay
  • 6. Sensible technology Traditional Sensor: Ensure Lamp Life with No Minimum On Requirement LampMaximizerTM Sensors Minutes 10 20 30 40 50 Conventional fluorescent high bay luminaires with sensor units only control the time the fixture remains on after occupancy was last detected, potentially resulting in excessive cycling. The SmarT-Bay uses patent pending LampMaximizerTM sensors to allow users to aggressively target energy savings while still protecting lamp life. occupancy sensor time delay lights on Sensor set for 10 minute time delay. Occupancy detected for 10 minutes. Lights turn off after 20 minutes. Minimum recommended ON time to maximize lamp life not met. A sensor with LampMaximizerTM technology utilizes two timers. The first ensures that the LampMaximizerTM Sensor: recommended minimum on time is observed Minimum On Requirement Met Due to LampMaximizerTM for a particular lamp/ballast combination. It begins counting down when lights first turn Minutes 10 20 30 40 50 on. The second determines how long after occupancy is last detected that the lights will turn off. This delay is different than traditional sensor time delays in that it is comprised of a continuously calculated LampMaximizerTM value that dynamically adjusts up or down relative to the observed usage of the space in which it is installed. This allows maximum energy savings to be earned without decreasing lamp life. In practice, the lights will only turn off if both the occupancy sensor time delay lights on minimum on time minimum on and occupancy sensor time delays Sensor set for 10 minutes. Occupancy detected for 15 minutes. Lights turn off after 30 minutes. Minimum recommended ON time to maximize lamp life is met due to LampMaximizer™ technology. have been met. LampMaximizerTM Sensor: Minimum On Requirement Met Due to Occupancy The LampMaximizerTM works equally well in Minutes 10 20 30 40 50 high-activity areas as well as those of limited use. Additional information stored in the sensor and available to a user is the number of switches, total lamp time on, and the percent life remaining for a lamp. occupancy sensor time delay lights on minimum on time Sensor set for 10 minute time delay. Occupancy detected for 40 minutes. Lights turn off after 45 minutes due to LampMaximizer™. Minimum recommended ON time is met due to occupancy and LampMaximizer™ technology.
  • 7. Green Lighting Solutions Delivering Better Lighting Solutions While Preserving the Future Stonco & ExceLine and its energy partners Philips Lighting, Advance and Sensor Switch are committed to providing lighting solutions that improve people’s lives and are environmentally sound. The SmarT-Bay is the first of many innovative lighting solutions that will result from lighting industry leaders working together as one. We are committed to developing Green Lighting Technology that will improve our lives today as well as generations to come. With sustainability as our guide, our goal is to develop the next generation of lighting products that will achieve the best output while using the fewest resources!
  • 8. Stonco Lighting & ExceLine are Philips group brands 2345 Vauxhall Road Union, NJ 07083 1-800-334-2212 www.smartlightingtechnology.com www.csgreenlightingsolutions.com www.stoncolighting.com www.exceline.com SMARTBAY 0608-25