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At Unisan, we help our clients to create clean, safe & productive
workplaces, by providing a total facility resource with proven
hygiene & environmental solutions
Our innovation through research & development with uncompromising
reliability & effectiveness provides us the foundation for future growth.
Because of our global presence, we adhere to international best practices
with local and industry specific expertise. It's our responsibility to provide
the correct solutions that will best fit your needs
Our Mission
• To help create clean, safe & productive workplaces and protect the
environment
CleanTrax Profilgate®
is used by many blue-chip organisations around the
World, to help prevent dirt and moisture spreading throughout their
workplace floors
We look forward to working with you soon
The Unisan Team
UK: Jaguar Landrover, BMW & Mini, Toyota,
Federal Mogul, Weetabix, McVities (United
Biscuits), British Sugar, DS Smith Packaging,
Greencore, General Mills and more
Europe: BMW, Audi, Mercedes-Benz,
Porsche, VW, Rolls Royce, Bosch, Michelin,
Siemens, Coca-cola, Nestle, Wrigley’s,
Unilever, Proctor & Gamble and more
Watch the CleanTrax
ProfilGate®
video on
our website -
www.unisanuk.com
Companies already benefitting from CleanTrax ProfilGate®
:
Smart Facilities, Delivered.™
3. Smart Facilities, Delivered TM
3
DO YOU HAVE...?
• Problems with dirty, dusty
or slippery floors?
• High cleaning &
maintenance costs?
• Risk of contamination?
Solution
We have the solution…
Stop dirt in its tracks with CleanTrax ProfilGate®
What is CleanTrax
ProfilGate®
?
•CleanTrax ProfilGate®
is a very
effective brush system for cleaning
tyres and soles of footwear
•Helps reduce risk of slippery floors
•Helps reduce the amount of dirt
coming into your workplace by up
to 90%
Contact us on 0845 0700 624
or at sales@unisanuk.com
Problem
4. 4
The benefits to your company
• Reduce slip/trip potential by
improving floor co-efficient friction
• Lessens the risk of slippery floors.
Helps reduce the amount of water
coming in when it’s raining
• Reduces potential civil claims and
lost time accidents
• Contains the dirt, foreign matter &
moisture at the doorway entrances –
stops it from spreading
• Drastically reduce cleaning costs and
improve hygiene
• Helps prevent risk of contamination to
products and their packaging
• Improves your technical standards
• No power supply needed – totally
mechanical brushing action
The contamination taking place in workplace facilities
through the entry and spreading of dirt, via the wheels of
fork trucks, trolleys and footwear is often underestimated.
It typically starts at the doorway entrances and spreads into
the workplace presenting a significant risk of contamination
CleanTrax Profilgate® is designed to solve the problem of
dirt and dust coming into warehouses on fork truck wheels.
The robust design will withstand hundreds of movements
per hour and effectively clean kilograms of dirt and reduce
moisture from wheels of fork trucks, pallets trucks and
trolleys
Cleans automatically...works 24/7,
no bearings, no motors, no hassle, keep clean
Dirt is collected in the trays and can be
removed easily
The tyres are cleaned automatically when driving
over the CleanTrax ProfilGate®
system
5. Smart Facilities, Delivered TM
5
Bristles
The bristles of the CleanTrax ProfilGate® brush strips have been
optimised to ensure the best possible cleaning performance. The
patented angle of the nylon brushes ensures the best possible cleaning
effect by brushing the dirt mechanically, as soon as a weight is applied.
The irregular length bristle-ends brush deeply into the profiles and clean
them thoroughly
Roof-shaped body
The upper part of the brush strip body has the shape of an angled roof.
This allows liquids and dirt particles to run off to the sides and drop down
easily into the stainless collection tray
With a width of only 22mm, dirt particles up to 8mm can drop down
directly into the tray, instead of remaining on top of the brushes
Profiled body
The brush strip bodies have a unique shape, which ensures that large dirt
particles or small stones can drop into the stainless collection tray
The combination of the slim brush strips with their inherent tension and
the patented angle of the brushes helps to effectively clean any surface
that passes over them
Material
The new brush strips are co-extruded from hard and soft PVC. The rigid
PVC ensures that the brush strips always have the same tension, in order
to press the bristles against the profiles. The additional use of plasticised
PVC, in the upper part of the brush strips, help to reduce noise when
driving over the grates
Brush strip
The brush strips have an inherent tension that pushes the brush strips
above the top of the grate by up to 8mm. This tension, in combination
with the inclined brushes, makes them vibrate when vehicles drive over
it. The vibration makes the dirt fall into the stainless collection tray
underneath. To protect the brushes, especially under heavy loads, they
automatically retract downwards below the grate
The details make the difference!
6. 6
For Vehicles
While it is normal to clean one’s footwear before entering
any type of building, the dirt brought into industrial facilities
via tyres or wheels has often been underestimated
Up to now, the only way to stop this from happening was
to clean the dirty floors afterwards, which is very time-
consuming and inefficient
With CleanTrax ProfilGate,® dirt problems can largely be
eliminated at the entrance where up to 90% of the
transported dirt can be removed and contained
CleanTrax ProfilGate® b65
Offers additional dirt collection capacity, which makes it the perfect
solution for high traffic areas
Consists of a deeper capturing tray (65mm) compared to CleanTrax
ProfilGate® b55 (55mm)
This reduces the frequency and cost of emptying the tray
significantly. We recommend CleanTrax ProfilGate® b65 for areas
with more than 100 movements per day or those with high
volumes of dirt ingress
+10mm
7. Smart Facilities, Delivered TM
7
Good cleaning efficiency
and flexibility
When retrofitted at ground level,
only the floor finish needs to be
removed and the topmost layer of
concrete milled
This solution can be used for areas
with up to 100 movements per day. For
higher frequencies we recommend the
CleanTrax ProfilGate® b65
CleanTrax ProfilGate®
Aqua
For disinfection of wheels and
soles of footwear
Ideal for areas which require
mechanical cleaning action,
combined with a sanitiser or
disinfectant that not only cleans but
significantly reduces the risk of cross
contamination
These stainless steel grates are perfect for use
with any sanitiser or disinfectant and allow the
liquid to be filled 3mm below the top of the
tray. The capillary action ensures that the tyres
are disinfected without becoming too wet,
while a constant liquid level is maintained by an
overflow drain
CleanTrax ProfilGate®
DryZone
Helps ensure dry floors
For use in areas where moisture
on the floors is especially
undesirable or where it is
prohibited due to accident
prevention and workplace safety
The special open mesh grate is covered
with the unique DryPad
When driven on, this high performance fleece absorbs
fluids such as water, emulsions, oils and more, providing
reliable drying performance on the running surfaces of
tyres, rollers or wheels
The DryPad is an inexpensive consumable and should be
replaced regularly
Smooth
also
available
CleanTrax ProfilGate®
b55 for less frequent traffic
CleanTrax ProfilGate®
Aqua for disinfection
CleanTrax ProfilGate®
DryZone for drying smaller wheels
CleanTrax ProfilGate® b55
8. 8
For Pedestrians
CleanTrax ProfilGate® GO was designed especially
for the effective cleaning of soles of footwear within
industrial environments
The bristles of CleanTrax ProfilGate® GO are 2mm longer
than those within the other models. This ensures that the
bristles reach deep into the profiles of the soles of safety
shoes
When stepping onto the cleaning grate the angled brushes
effectively brush off the dirt. When set into the ground, this
system can also be used with trolleys and pallet trucks. The
grey bristles blend into most industrial floors
NEW
9. Smart Facilities, Delivered TM
9
Effective sole cleaning solution
for light and moderate dirt
contamination. Accessible
via special ramps
Segments: 2 x 5 + ramps
Floor Space Covered:
approx. 1,436 x 5,400mm
(incl. ramps)
Ground level installation for
effective cleaning of very
dirty soles
Segments: 2 x 5
Floor Space Covered:
approx. 1,436 x 4,900mm
Effective cleaning solution
for soles with regular
contamination.
The special ramps allow above
ground installation without
consuming too much space
Segments: 1 x 5 + ramps
Floor Space Covered:
approx. 1,218 x 5,342mm
(incl. ramps)
CleanTrax ProfilGate®
GO can also be
used in combination with other models
CleanTrax ProfilGate®
GO with special
ramps for above ground
The ramps of CleanTrax ProfilGate®
GO can also be accessed with
lightweight trolleys and pallet
trucks (<100kg)
F FF F
F F
M M
GO GO
GO GO
GO GO
M M
M M
GO GO
M M
GO GO
M M
M M
GO GO
GO GO
GO GO
M M
M M
GO GO
M M
GO GO
M M
M
GO
GO
M
S
F CC
S
S
S
S
S
GO
M
GO
M
F CC
S
S
S
S
Contact us on 0845 0700 624
or at sales@unisanuk.com
10. 10
CleanTrax ProfilGate®
b65 CleanTrax ProfilGate®
b55
Effective cleaning and drying for
forklifts with medium sized wheels
Model: CleanTrax ProfilGate® b65 /
DryZone b65
Segments: 3 x 4 + 3 x 2 DryZone b65
Floor Space Covered:
approx. 2,145 x 5,880mm
Very good cleaning for wheel
diameter < 310mm
Good cleaning for wheel
diameter < 410mm
Effective cleaning for heavy
equipment, large forklifts and
lorries
Model: CleanTrax ProfilGate® b65
Segments: 5 x 8
Floor Space Covered:
approx. 3,575 x 7,840mm
Very good cleaning for wheel
diameter < 620mm
Good cleaning for wheel
diameter < 830mm
M
plus
M
plus
M
plus
M
plus
M
plus
M M
plus
M
plus
M
plus
M
plus
M
plus
plus
DryZone
plus
DryZone
plus
DryZone
plus
DryZone
plus
DryZone
plus
DryZone
plus
M
plus
M
plus
M
plus
M
plus
M
plus
M
plus
M
plus
M
plus
M
plus
M
plus
M
plus
M
plus
M
plus
M
plus
M
plus
M
plus
M
plus
M
plus
M
plus
M
plus
M
plus
M
plus
M
plus
M
plus
M
plus
M
plus
M
plus
M
plus
M
plus
M
plus
M
plus
M
plus
M
plus
M
plus
M
plus
M
plus
M
plus
M
plus
Effective cleaning for forklifts
with medium sized wheels
Model: ProfilGate® b55
Segments: 3 x 4
Floor Space Covered:
approx. 2,154 x 3,920mm
Very good cleaning for wheel
diameter < 310mm
Good cleaning for wheel
diameter < 410mm
M M
M
M
M
M M
M MM
Effective cleaning with ramp
access for forklifts with
smaller sized wheels
Model: ProfilGate® b55
Segments: 3 x 3 + ramps
Floor Space Covered:
approx. 2,154 x 5,340mm
+ ramps
Very good cleaning for wheel
diameter < 230mm
Good cleaning for wheel
diameter < 310mm
M M
M
M
M
M MM
11. Smart Facilities, Delivered TM
11
Good reasons to use
CleanTrax ProfilGate®
The patented system
The patented system removes dirt
from tyres, wheels and soles just by
walking or driving over the grates
No electricity, no motors, no
hassle...keep clean and safe
When movement passes over the
brush strips they vibrate and brush
against the wheel or footwear
Easy to clean
The system consists of metal grates
(corrosion-protected) with patented
brush strips and stainless steel
capturing trays that automatically
collect the dirt when the vehicles pass
over it. The grates can be removed
easily for cleaning. The collected dirt
can be removed easily by using an
industrial vacuum cleaner or brush
Modular system fits
various sizes
Due to the modular system and
different combinations, an optimum
solution is available for each area
For an optimum cleaning result,
we recommend a system length
that will allow 3-4 revolutions of
the wheel
Surface mounted or set
in the floor
The system can either be accessed via
ramps, but the most effective solution
is to install into the floor
By placing the system in strategic
areas where the majority of traffic
moves, it creates a dirt collection
point where dirt is constantly
collected
High load-bearing
capacity
The standard maximum load bearing
capacity is 10 tonne per axis. With
additional strengthening bars this can
be increased to 20 tonnes
Longevity guaranteed
We offer a lifetime warranty* on the
collection trays and grates!
The brushes are also robust and will
last for over 100,000 vehicle
movements. By rotating the brush
strips, they will easily last up to
500,000 movements
* Warranty applies only for grates and trays
Combinable assembly system
The CleanTrax ProfilGate® range consists of various models
for different applications which can be easily combined
This enables you to install the optimum configuration
• For cleaning tyres and soles of footwear, as well as
disinfection or drying
• Install into the floor or surface mount with ramps
• For dry or wet cleaning
WA
R R A N
TY
12. Spill Control &
Containment Solutions
Skin Care &
Hygiene Systems
Bins & Waste
Recycling Systems
Scan with your phone
to visit our website
Specialist Hygiene and Environmental Solutions
for a Clean, Safe and Productive Workplace
Request our 186-page Catalogue
T. 0845 0700 624 | sales@unisanuk.com
Anti-slip Properties
Several friction evaluation methods
proved that our CleanTrax
ProfilGate®
models have a low slip
risk and are suitable for use as an
anti-slip floor covering
Food Safety
Our high-quality CleanTrax
ProfilGate®
brushes are in
compliance with the FDA, which
regulates the contact of plastic
materials with food
CleanTrax Profilgate Technical Specifications
model width length height weight smooth permissible anti-slip
grate(s) running total weight property
CleanTrax 718mm 980mm 65mm 2 x 30kg ✓ 40t R12
ProfilGate® b65
Ramp b65 718mm 1,500mm 65mm 36kg
CleanTrax DryZone b65 718mm 980mm 65mm 2 x 22kg ✓✓✓ 40t
CleanTrax 718mm 980mm 55mm 44kg ✓ 20t R12
ProfilGate® b55
CleanTrax DryZone b55 718mm 976mm 55mm 30kg ✓✓✓ 20t
Ramp b55 718mm 1,200mm 55mm 32kg 20t
CleanTrax 682mm 976mm 45mm 41kg ✓✓ 10t R11
ProfilGate® smooth
CleanTrax DryZone 682mm 976mm 45mm 31kg ✓✓✓ 10t
smooth
1,352mm 1,940mm 45mm 4 x 41kg ✓✓ 10t
CleanTrax
2,024mm 1,940mm 45mm 6 x 41kg ✓✓ 10t R11ProfilGate® Aqua
2,024mm 3,870mm 45mm 12 x 41kg ✓✓ 10t
CleanTrax 1,352mm 976mm 45mm 2 x 31kg ✓✓✓ 10t
DryZone Aqua
2,024mm 976mm 45mm 3 x 31kg ✓✓✓ 10t
CleanTrax 718mm 980mm 55mm 42kg ✓ 20t R12
ProfilGate® b55 GO!
Ramp S* ca. 250mm 981mm 55mm ca. 6.6kg 0.1t
Ramp F* ca. 250mm 719mm 55mm ca. 4.9kg 0.1t
Ramp C* ca. 250mm 250mm 55mm ca. 1.2kg 0.1t
*see also configurations (page 9)
DIN
EN ISO
13287
DIN
51130
DIN
51131