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fisufor®/fisufor® 3D
Bed jointreinforcement
fisufor® G, manufactured with steel wire given
a zinc galvanised coating with a minimum
level of 70 gr/m2 in accordance with standard
EN 10244.
fisufor® I, manufactured with stainless steel
wire in accordance with Standard EN 10088.
fisufor® E, manufactured with steel wire
given a zinc galvanized coating with a
minimum level of 70 gr/m2 in accordance
with EN 10244 and subsequent epoxy
coating of at least 80 µm in accordance with
standard EN 10245.
Diameter of the wire:
fisufor® reinforcement is manufactured with
longitudinal wires that have diameters of 3, 4
and 5mm and transverse wires with diameters
of 3 and 3.7 mm.
Width of the reinforcement:
fisufor®bed joint reinforcement comes in
widths ranging from a minimum of 30 mm up
to a maximum of 250mm.
fisufor®
DESCRIPTION
fisufor® is a prefabricated bed joint reinforcement
formed by two parallel longitudinal wires that are
joined by a central wire. The central wire forms a
truss structure and is soldered in the same point
along the inside of the longitudinal wires.
Therefore there is no overlap of the longitudinal
and transverse wires, and the maximum thickness
of the reinforcement is equal in diameter to the
longitudinal wires.
The steel used in its manufacture is of in accordance
with the standard EN10020.
fisufor® has the CE marking in accordance with the
specifications of the standard EN 845-3;
2006+A1:2008.
TYPES
I. ACCORDING TO THE TYPE OF WIRE
Smooth
Corrugated (Upon request)
II. ACCORDING TO THE PROTECTION AGAINST CORROSION
2
III.ACCORDING TODIMENSIONS
fisufor®
fisufor® 3D
Piece length of 3050mm.
Packets of 25 units.
Pallets of 40 packets (1000 units of 3050 mm)
Each packets contains ID label with description of
the product, its barcode and batchnumber.
PRESENTATION
DIMENSIONS
TYPES OFfisufor®
NAME/NUMBER WIDTH
(mm)
Ø wire
longitudinal (mm)
Ø wire
transversal (mm)
TOTALAREA
(mm2
)
WEIGHT
(kg)
LENGTH
(mm)
FISUFOR/Z 3050Z 50 3 3 21 0,51 3050
FISUFOR/Z 3080Z 80 3 3 21 0,52 3050
FISUFOR/Z 3100Z 100 3 3 21 0,53 3050
FISUFOR/Z 4030Z 30 4 3,7 34 0,86 3050
FISUFOR/Z 4050Z 50 4 3,7 34 0,87 3050
FISUFOR/Z 4080Z 80 4 3,7 34 0,88 3050
FISUFOR/Z 4100Z 100 4 3,7 34 0,89 3050
FISUFOR/Z 4150Z 150 4 3,7 34 0,92 3050
FISUFOR/Z 5050Z 50 5 3,7 48 1,20 3050
FISUFOR/Z 5200Z 200 5 3,7 48 1,30 3050
FISUFOR/Z 5250Z 250 5 3,7 48 1,35 3050
FISUFOR/E 3050E 50 3 3 21 0,52 3050
FISUFOR/E 3080E 80 3 3 21 0,53 3050
FISUFOR/E 3100E 100 3 3 21 0,54 3050
FISUFOR/E 4030E 30 4 3,7 34 0,87 3050
FISUFOR/E 4050E 50 4 3,7 34 0,88 3050
FISUFOR/E 4080E 80 4 3,7 34 0,89 3050
FISUFOR/E 4100E 100 4 3,7 34 0,90 3050
FISUFOR/E 4150E 150 4 3,7 34 0,93 3050
FISUFOR/E 5050E 50 5 3,7 48 1,22 3050
FISUFOR/E 5200E 200 5 3,7 48 1,31 3050
FISUFOR/E 5250E 250 5 3,7 48 1,37 3050
FISUFOR/I 4030I 30 4 3,7 34 0,87 3050
FISUFOR/I 4050I 50 4 3,7 34 0,87 3050
FISUFOR/I 4080I 80 4 3,7 34 0,89 3050
FISUFOR/I 4100I 100 4 3,7 34 0,90 3050
FISUFOR/I 4150I 150 4 3,7 34 0,93 3050
FISUFOR/I 5050I 50 5 3,7 48 1,21 3050
FISUFOR/I 5200I 200 5 3,7 48 1,31 3050
FISUFOR/I 5250I 250 5 3,7 48 1,36 3050
III.ACCORDING TODIMENSIONS
fisufor® 3D
DESCRIPTION
fisufor® 3D G, manufactured with steel
wire given a zinc galvanised coating with a
minimum level of 70 gr/m2 in accordance with
standard EN 10244.
fisufor®3D I,manufacturedwithstainlesssteel
wire in accordance with standard EN 10088.
fisufor® 3D E, manufactured with steel wire
given a zinc galvanized coating with a
minimum level of 70 gr/m2 in accordance with
EN 10244 and subsequent epoxy coating of
at least 80 µm in accordance with standard
EN 10245.
Diameter ofthe wire:
fisufor®3D reinforcement is manufactured with
longitudinal wires that have a diameterof 3.7 and
5 mm and transverse wires with diameters of 3
and 3.7 mm.
Width of the reinforcement:
fisufor® 3D bed joint reinforcement comes in
widths ranging from a minimum of 50mm up to
a maximum of 250mm.
fisufor®3D is a prefabricated bed joint reinforcement
formed by two parallel longitudinal wires that are
joined by a central wire. The central wire forms a truss
structure and is soldered in the same point along the
inside of the longitudinal wire. Therefore there is no
overlap of the longitudinal and transverse wires, and
the maximum thickness of the reinforcement is equal
in diameter to the two longitudinal wires.
The steel used in its manufacture is of in accordance
with the standard EN10020.
fisufor® 3D This reinforcement is characterized by
the incorporation of separators along the transverse
wires; the separators are plastic with cylindrical
geometry which ensures the minimum coating of
mortar, allowing proper implementation and
maximum working potential.
TYPES
I. ACCORDING TO THE TYPE OF WIRE
Smooth
Corrugated (upon request)
II. ACCORDING TO THE PROTECTION AGAINST CORROSION
4
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fisufor®
fisufor® 3D
NAME/NUMBER
WIDTH
(mm)
Ø wire
longitudinal (mm)
Ø wire
transversal (mm)
TOTALAREA
(mm2
)
WEIGHT
(kg)
LENGTH
(mm)
FISUFOR 3D 4050Z 50 3,7 3 28,56 0,688 3050
FISUFOR 3D 4080Z 80 3,7 3 28,56 0.696 3050
FISUFOR 3D 4100Z 100 3,7 3 28,56 0,703 3050
FISUFOR 3D 4150Z 150 3,7 3 28,56 0,724 3050
FISUFOR 3D 4200Z 200 3,7 3 28,56 0,751 3050
FISUFOR 3D 5200Z 200 5 3,7 49,99 1,300 3050
FISUFOR 3D 5250Z 250 5 3,7 49,99 1,347 3050
FISUFOR 3D 4050E 50 3,7 3 30,46 0,698 3050
FISUFOR 3D 4080E 80 3,7 3 30,46 0,706 3050
FISUFOR 3D 4100E 100 3,7 3 30,46 0,714 3050
FISUFOR 3D 4150E 150 3,7 3 30,46 0,735 3050
FISUFOR 3D 4200E 200 3,7 3 30,46 0,762 3050
FISUFOR 3D 5200E 200 5 3,7 50,95 1,313 3050
FISUFOR 3D 5250E 250 5 3,7 50,95 1,361 3050
FISUFOR 3D 4050I 50 3,7 3 28,56 0,688 3050
FISUFOR 3D 4080I 80 3,7 3 28,56 0.696 3050
FISUFOR 3D 4100I 100 3,7 3 28,56 0,703 3050
FISUFOR 3D 4150I 150 3,7 3 28,56 0,724 3050
FISUFOR 3D 4200I 200 3,7 3 28,56 0,751 3050
FISUFOR 3D 5200I 200 5 3,7 49,99 1,300 3050
FISUFOR 3D 5250I 250 5 3,7 49,99 1,347 3050
Piece length of 3050mm.
Packets of 25 units.
Pallets of 40 packets(1000 units of 3050 mm)
Each packet contains ID label with description of
the product, its barcode and batchnumber.
DIMENSIONS
TYPES OF fisufor3D®
Other widths available upon request.
PRESENTATION
5
REQUIREMENTS OF THE MASONRY REINFORCEMENT
A reinforced wall is considered to be of “composite
material” which has attributed properties that
improve its mechanical behavior.
But this only it is correct if the basic requirements are
the following:
Ductility is probably the most important requirement
of the masonry reinforcement, when used with
structural function. Ductility is the property of a
material to acquire very high deformations before
breaking, just for tension values next to breakage.
This particular property is what defines a structural
material.
The ductility of the masonry reinforcement is
measured by the value of the maximum deformation
in breakage, and is obtained by standardized tensile
tests, so it is guaranteed by the manufacturer. A
value of maximum deformation in breakage around
18% provides the sufficient ductility to consider the
masonry reinforced with a quantity of no less than
the minimum, for a structural material with ductile
behavior. In general, the ductility is a property
contrary to the high mechanical resistance. The
steels with high resistance have a behavior less
ductile, by what the optimal values of resistance
identified above constitute an upper limit (not less,
as it might appear) if you want to simultaneously
meet the requirement of ductility.
produces a change in volume that will be damaging
and disintegrating to the wall.
The requirement of corrosion resistance is obtained
by protecting the masonry reinforcement through
an appropriate finishing. There are different
coatings for the reinforcement, according to the
aggressive conditions of exposure of the element
of reinforcement.
In general, for reinforcement in non-aggressive
CORROSION RESISTANCE
The corrosion resistance of the masonry
reinforcement is a prerequisite for the durability
of the element of the reinforced masonry. Even in
situations of non-structural use of masonry
reinforcement, by the mere fact of being embedded
in the wall of the masonry, it must be corrosion
resistant. This is due to the phenomenon of oxidation
of steel is expansive, and the beginning of this
process at any point on the masonry reinforcement
DUCTILITY
The mechanical resistance of traction of steel is a
basic benefit to be able to measure the masonry
reinforcement’s structural use according to forces
resulting from the analysis.
The value of the mechanical resistance is obtained
through testing and must be declared in the
regulatory CE marking, so that this provision is
guaranteed by the manufacturer.
From the viewpoint of the structural analysis, the
value of the mechanical resistance of the masonry
reinforcement is a fundamental parameter. However,
the required minimum quantities which areessential
6
when considering the reinforced masonry of a
composite material, forces the reinforcement to be
very thinly spread out, so the efforts allocated to
this element, in most cases, are very modest. A
mechanical resistance value of the steel between
500 N/mm2 y 600 N/mm2 is sufficient so that the
criterion of minimal quantity usually dominates in
the measurement, so that the steel never has to
exhibit all of its mechanical resistance. Using steels
with increased resistance, it is not only wasteful, but
it may be counterproductive because it has an effect
of decline in the following basicrequirements.
MECHANICAL RESISTANCE
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fisufor®
fisufor® 3D
its plane, which means that they can transmit forces
of horizontal bending themselves, regardless of the
presence of the mortar that surrounds them.
The adhesion is only essential at the ends of the
masonryreinforcement,fromthe last part ofthe truss.
Even in these areas, the adhesion that is required
is relatively small, since the technique of masonry
reinforcement is achieved with the reinforcement
widely distributed and very small in diameter, so that
the forces to convey are verymodest.
The adhesion in the ends is ensured through tests, so
this benefit is declared in the regulatory CE marking,
with which the manufacturer is committedto.
7
finish is galvanized with a coating of epoxy of 100
μm in thickness on average and never less than 80
μm. Where masonries are situated less than 5 km
from the coast, it is necessary to use stainless steel
masonry reinforcement.
A: The masonry reinforcement fisufor® will be
placed centered on the structure leaving a
minimum of 15 mm coating of mortar between
the longitudinal wire and the outer edge of the
joint.
B: The thickness of mortar above and below the
masonry reinforcement shall be at least 5mm.
The coating with mortar of the masonry reinforcement
is a fundamental requirement to ensure the protection
of the steel from corrosion. Therefore, when it comes
to getting this benefit, the conditions of coating have
different importance according to the finishing of the
masonry reinforcement. The stainless steel masonry
reinforcement coating has a minimal risk of corrosion
and, consequently, their conditions of coating are
less demanding than the other types of coating such
as epoxy finish and even less so corresponding to
the galvanized finish. However, the coating is also
an essential requirement for the proper transmission
of forces of adhesion in the overlap areas and this
is common for all the masonry reinforcements with
structural use, independently of the type of finish.
In order to achieve this provision, you must respect
the minimum thickness of coating, both upper and
lower, as well as lateral.
Side coating in the areas of overlap is essential so
that there is the transmission of efforts between
the piece of reinforcement and the adjoining one,
this circumstance must be taken into account
when choosing the width of the reinforcement so
that it is appropriate to the thickness of the wall. If
the reinforcement does not have a specific design
for the overlap, you must limit your width to allow
the correct covering along the reinforcement
longitudinally.
interior environment, or masonries with a covered
exterior facade, it is enough to use a masonry
reinforcement coating with galvanized finish. For
external faces with the bricks exposed, if they are
not close to a marine environment, the appropriate
ADHESION
The adhesion between the masonry reinforcement
and the mortar is necessary for a compound behavior,
although their significance is different depending on
the geometric configuration of the masonry
reinforcement.
Masonry reinforcement that has a configuration
deformable in its plane, for example in the ladder
type, in the same way that this occurs when using
the technique of reinforced concrete, specifically the
adherence with the mortar is essential for providing
the proper transmission offorces.
On the contrary, masonry reinforcement that has a
configuration in the truss type is in-deformable along
COATING
for the transmission.
In general, the masonry reinforcements on the
market need manipulation when used to get the
correct length of overlap and a very meticulous
execution. If these conditions cannot be
guaranteed, it is reckless to assign to the masonry
reinforcement a structural provision.
The length of overlap for masonry reinforcement should be
at least 250 mm and the separation between longitudinal
wires ≥ 20mm
In accordance with the specifications of the current
standards, a correct overlap between truss type
masonry reinforcement should meet the following
requirements:
Length of overlap: 250 mm (0,6 the distance of
the pitch of thecross-wires).
Horizontal distance between overlapped wires: 20
mm.
Lateral coating of the wires that have been cut:
30 mm (except stainless steelwires).
In case of masonry reinforcement with epoxy coating, it is
necessary to bend the wires that have been cut
IMPORTANT: At the ends of the reinforcement for structural use it
must meet the tree requirements: ADHESION, MORTAR COATING and
OVERLAP.
Cut one of the longitudinal wires.
N - NOMINAL WIDTH OF THE MASONRY REINFORCEMENT
R - TRUEWIDTHOFTHEREINFORCEMENT=N+20mm
+ Ø OF THE LONGITUDINALWIRE.
To guarantee the minimum lateral coating of the
masonry reinforcement when overlapping, the most
appropriate is wider reinforcement that meets this
requirement: total width of the mortar ≥ that R +
30 mm.
Example: For a wall of 11,5 cm and a width of mortar
of 11 cm, the better masonry reinforcement would be:
Totalwidth of the mortar = N + 20 mm + Ø + 30 mm.
110 = N + 20 + 4 + 30
N = 110 - 54
N = 56 mm ~ masonry reinforcement of 50 mm width
The right masonry reinforcement for a wall of
11,5 cm has a width of 50 mm.
OVERLAPPING
The overlap between adjacent masonry
reinforcement is a prerequisite for the transmission
of forces of horizontal bending in masonry
reinforcement with a structural function.
The correct overlap requires not only a certain
length which is a function of the diameter and
strength of the masonry reinforcement, but one
sufficient side coating to ensure precise adherence
HOWTOCHOOSETHERIGHTWIDTHOFTHEMASONRYREINFORCEMENT?
R
N
R
8
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fisufor®
fisufor® 3D
Step 1: Lay the mortar on the bricks.
Step 2: Lay the mortar over the top.
PLACEMENT
Step 2: Press the reinforcement into themortar.
fisufor®
fisufor® 3D
3D
between the reinforcement and the masonry.
Without correct mortar cover. With correct mortar cover.
DOES NOT MEET
EUROCODE
MEETS
EUROCODE
fisufor® 3D
It facilitates the best implementation of work by
ensuring the minimum covering of mortar
TRADITIONALREINFORCEMENT BADINSTALLATION
1 2
Mortar
Fisufor 3D
Mortar
Fisufor
Separators
Step 1: Lay the reinforcement on thebricks.
ADVANTAGES fisufor® 3D
9
INDEX
ADVANTAGES ANDAPPLICATIONS
10
1. CRACKING CONTROL
1. HOMOGENEOUS REINFORCEMENT
2. LOCALIZED REINFORCEMENT
1. START OF FOUNDATIONS
1.2.2. LINTELS AND SILLS
1.2.3. STARTING ON FLOORS AND BEAMS
1.2.4. ROOF PARAPETS
1.2.5. POINT LOADS
1.2.6. MEETINGS, WALL CORNERS AND “T”POINTS
2. USE AS STRUCTURAL REINFORCEMENT
1. REINFORCEMENT USE OF THE GHASSYSTEM
2. STACK BONDED MASONRY
3. DOUBLE WALLS
4. LARGE CONCRETE BLOCK WALLS
5. INTERIOR PARTITIONS
6. MOVEMENT JOINTS
7. EXECUTION OF LINTELS
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fisufor®
fisufor® 3D
1. CRACKING CONTROL
The use of fisufor® masonry reinforcement avoids
the risk of cracking caused by possible differential
settlement in the ground. We recommend the
assemblyinthe five first levellayersin the foundation.
1.2.1. START OF FOUNDATIONS
ADVANTAGES ANDAPPLICATIONS
11
1.1 HOMOGENEOUS REINFORCEMENT
Consists of placing the masonry reinforcement
continually in the wall throughout the large part
of the…sonry.
The homogeneous protection offered by
fisufor® prevents the risk of cracking in the
masonry, which could be caused by local effects
that cannot be considered in the planning.
This property is recognized in the Eurocode 6
part 1-1 (article8.2.3).
The homogenous protection needed to prevent
cracking requires an amount of steel greater
than 0.03% of the vertical section of the wall
and distance between reinforced rows of
60 cm maximum. fisufor® of 4mm thickness
can be used in walls not exceeding 190 mm and
fisufor® 5 mm in all othercases.
1.2 LOCALIZED REINFORCEMENT
Since the cracking in masonries is normally
produced in the same predetermined points,
these points can be established andreinforced,
making reinforcing an economical solution for
where cracking is most likely to occur (lintels,
sills, corners, overhangs)
1.2.2. START OF FLOORS AND BEAMS
It will be possible for fisufor® reinforcement to
prevent the risk of cracking generated by bending due
to the burden of slabs and beams. It is recommended
you have reinforcement in the first 3layers.
Toavoid the appearance of cracks produced by stress
concentrated at windows and doors, it is essential to
reinforce them with fisufor®. The minimum amount
of reinforcement recommended is; reinforcement
on the last row underneath the parapet, and two
reinforcements on the first rows over the lintel of
the opening. fisufor® reinforcement must exceed
at least 50 cm either side of theopening.
12
1.2.4. ROOF PARAPETS
It is recommended when building that the first
two rows and every 40 cm are reinforced to avoid
possible cracking produced by thermal expansion
and slab bending.
For this application it is desirable to consult with our
technical department as there may be stability
problems and the needs for joint movement.
1.2.3. LINTELS AND SILLS
1.2.5. POINT LOADS
We recommend the use of fisufor® to prevent
cracking problems and tensile stresses, by the
assembly of four rows located below the support.
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1.2.6. MEETINGS, WALL CORNERS AND “T”POINTS
13
Installation is recommended every 40 cm to avoid
possible cracking. Likewise, fisufor® allows the
execution of corners without bracing. The property
of uniting meetings between reinforced walls is
recognized in Eurocode 6 part 2.
It is recommended to tie the two walls with fisufor®
reinforcement that is placed every 40 cm on the
two walls. The reinforcement forming symmetrical
corners should alternate rows.
For correct placement of the reinforcement to
execute corners, it is necessary to cut one of the
wires.
2.3 DOUBLE WALLS
Application in conjunction with geoanc® anchorage
in the GHAS®system for self-supporting or ventilated
facades.
For a proper calculation it is essential to contact our
technical department.
Consult the specific catalogue.
fisufor® reinforcement allows the binding of two
leaf-walls of a double wall, to get the two walls to
work in solidarity. This property is recognized in the
Eurocode 6 Part 1-1 (Article8.5.2.3).
Consult our technical department on the
amount and distribution of ties needed in each
case.
2.2 STACK BONDED MASONRY
It is possible to construct unbounded walls (in the
continuous joints vertically and horizontally) using
fisufor® reinforcement.
Consult our technical department on the
specific distribution and amount of reinforcement
needed in eachcase.
2. USE AS STRUCTURAL REINFORCEMENT
2.1 REINFORCEMENT USES OF THE GHAS SYSTEM
hollowwall
singlewalls doublewalls
14
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2.4 LARGE BLOCK CONCRETE WALLS
2.6 MOVEMENT JOINTS
The use of fisufor® reinforcement in concrete block
structures allows the elimination of metal hoops
and frames by using geoanc® anchorages, also
possibly eliminating the total or partial need for
vertical support pillars (depending on the situation).
For a precise calculation it is essential to contact our
technical department.
Consult the specific catalogue.
2.5 INTERIOR PARTITIONS
The interior wall and partitions should be calculated
to the local lateral force, according to the use of the
building.
The use of fisufor® reinforcement in thin and tall
partitions allows longer distances between
supporting pillars and walls.
Please consult with our technical department
aboutthedistributionandamountofreinforcement
in each case.
The use of fisufor® reinforcement allows the
increase in distance between movement joints.
It is imperative to cut the reinforcement when it
passes through joints as to interrupt the continuity
and it is recommended to place ties and anchors
at such joints.
Please consult the catalogue fisuanc MT®.
15
2.7 EXECUTION OF LINTELS
You should use a beam to secure the opening to
ensure the stability of the building.
Then place fisufor® reinforcement on the first
row of bricks. It is absolutely imperative that it’s
installed with at least 50cm of reinforcement
exceeding both sides of the opening.
It should be placed with normal rigging masonry,
the first row with pieces attached to the shoring
beam.
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In the vertical joints of the masonry you install
fisuanc GD attached always to one of the
transverse wires of fisufor® reinforcement.
17
You can continue to build as normal above the
created support. The amount of reinforcement will
depend on the edge of the lintel and the length
of the opening so you are encouraged to consult
with our technical department for proper sizing
of them.
For the proper implementation of lintels it is
necessary to use the GD hooks. These elements
used inconjunction withfisuancGDreinforcement
are necessary since without fisufor® they do not
have any structural function.
GDHOOKS
These metal elements of stainless steel form a “U”
shape whose mission is to ensure the stability of the
masonry on the first row of a lintel designed with
masonry reinforcement. In the vertical joints of the
structure you install fisuanc GD attached to one
of the transverse wires of fisufor® reinforcement.
RULES FOR THE IMPLEMENTATION OF THE LINTELS IN THE REINFORCED MASONRY
1. The lintels run with the rigging of
the structure.
2. The reinforcement will be installed
using the information presented in
the manual.
3. The first row of fisufor® will have
fisuanc GD throught.
4. Theinstallationofthereinforcement
should exceed both sides of the
opening by at least 50cm.
5. The beam should be secured for a
minimum of 14 days.
DIMENSIONS OF THE HOOK
NAME LENGTH
(mm)
Ø WIRE
(mm)
WIDTH
(mm)
WEIGHT
BOX
UNITS
BOX
GD 44 44 3 38 0,63Kg 100
GD 84 84 3 38 1,03Kg 100
GD 150 150 3 38 1,69Kg 100
18
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1. ISFLATTENEDLADDERTYPEREINFORCEMENTTHESAMEASROUND
TRUSSTYPE?
With truss-type reinforcement there are always
three wires in contact the entire length, in
contrast, in a ladder type you only have two.
Therefore to meet the minimum requirements of
reinforcement, comparing both types the truss
type is needed less in the wall per square metre.
Furthermore when the reinforcement is assigned
a structural role to withstand lateral side actions
the only acceptable geometric configuration is
the truss-type, for being the only non-deformable
one in its own plane.
COMMON QUESTIONS
DEFORMABLE EN SU PROPIO PLANO
INDEFORMABLE EN SU PLANO
DEFORMABLE ON ITS OWNPLANE
INDEFORMABLE ONITS
OWNPLANE
ROUND TRUSS REINFORCEMENTWIRE
ALWAYS WHEN CUT HAS 3 WIRES WHEN CUT ONLY 2 WIRES
Ø 4 mm = section of 12,5 mm2
FLATTENED LADDER REINFORCEMENT
= section of 12,5 mm2
EQUIVALENT DIAMETERS OF THE WIRES 12,5 mm2
= 12,5 mm2
EQUIVALENT REINFORCEMENT?
35 mm2 25 mm2
THAT THE TWO REINFORCEMENT WIRES ARE THE SAME DOES NOT MEAN THAT THE TOTAL
AREA COVERED IS THE SAME (GEOMETRIC SHAPE MAKES A DIFFERENCE)
Having the same wire diameter should not be
confused with having the same level of
reinforcement. When comparing the different types
of reinforcement for crack control the calculation
for the amount is to do with the surface area of
steel facing any vertical section of the wall.
19
2. DOESANINCREASEINTHESTRENGTHOFTHESTEELTHATISUSEDINTHE
REINFORCEMENTIMPROVETHEMECHANICALBEHAVIOROFTHEWALL?
For control of cracking, the strength of the steel in the
reinforcement has no influence on the amount of
reinforcement needed, only the area of the cross-
section.
When the reinforcement is assigned a structural role,
the fact the steel is stronger, does not mean necessarily
that you reduce the amount of reinforcement in the
same proportions. Because by the requirements of the
minimum amount, in the vast majority of cases, steel
does not display even half of the resistance. It is the
parameter of steel reinforcement which really improves
the mechanical performance in the wall, on account of
its ductility, not of the resistance. For this reason, to
prevent cracking, moving forces with the reinforcement
it is preferable that the steel has a high percentage of
deformation at failure (that is the parameter which
determines ductility) than high resistance.
3. ISTHEADHESIONOFTHEMASONRYREINFORCEMENTIMPORTANT?
The adhesion of the reinforcement, if you are using the
truss-type, does not intervene with the transmission of
forces between the first and last node of the truss. The
transmission of forces in these sections is performed
entirely through the diagonal wires, even without
mortar, by virtue of their geometrical configuration,
indeformable in theirplane.
Where it is really essential for the adherence of
transmission of forces between the ends of pieces of
reinforcement where the truss ends. This is why the
overlap needs, a length proportionate to the forces
that are transmitted and adequate cover in the
overlap area.
To transfer the maximum force that it can withstand
equally in the reinforcement, a sufficient overlap
length of 250mm is needed (this value must be
verified bytests).
To achieve the adequate transfer of adhesion and
forces in the overlap areas, the wires must be spaced
when overlapping to a distance equal to their diameter. T Joint
GHAS SYSTEM
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fisufor®
fisufor® 3D
4. DOESCORRUGATEDWIREIMPROVETHE ADHESION?
The reinforcement does not improve at all by the
fact the wire is corrugated. The conditions for grip
relating to transferring forces evenly through-out
small-diameter bars, such as the type of masonry
reinforcement depend more on the measure of
mortar and not the masonryreinforcement.
Grip provided by corrugated bars is only needed
when the forces you may have are very large, this
only occurs within very thick bars. In the case of
the reinforcement a number is worth a thousand
words, two bars of 4mm in diameter can transfer
securely 10kN, following the required regulations.
This value has been tested on smooth bars of
reinforcement. Furthermore the calculation shows
the real value of the force that is transferred across
the reinforcement (that is met by the minimum
quantity requirements) in worst case scenarios, is
approximately half.
Consequently the corrugated reinforcement makes
no extra benefits of reinforcement that weren’t in
the traditional reinforcement. It is important that
the technique of reinforced concrete, capable of
transferring large forces, use normal plain bars when
there is a small diameter. What really improves the
transmission of forces is the existence of a suitable
cover of reinforcement in the overlapareas.
5. DOESTHEWIDTHOF THE REINFORCEMENTBENEFICIALLYAFFECT
THE STRUCTURAL PERFORMANCE?
Reinforcement used in crack control does not require
a specific width, since the only thing that counts in
this case is the area of steel section.
By contrast, the width of the reinforcement has a role
to play when it has a structural function, and that by
increasing the mechanical arm, you increase at the
same proportion the horizontal bending strength of
the walls in themasonry.
Inclining Walls
Movement joint
21
6. TOIMPROVETHE PERFORMANCEOF MYWALLIN SEISMIC EVENTS,
WILLI NEEDTO PUTALOTOF BED JOINT REINFORCEMENT?
For seismic events, the reinforcement itself will
improve the mechanical behaviour of the wall because
of its ductile properties. However for the same
reasons given previously, this cannot be assigned
stability of the wall to the reinforcement itself. For the
reinforcement to be calculated into seismic effects, it
should be accompanied by other elements of
retention, such as anchors to the pillars.
Corner Execution
7. AS I HAVEBUILTA VERY HIGHWALL,WILLIT NEEDA LOTOF
REINFORCEMENT SO IT DOESN’T COLLAPSE?
The reinforcement is not an element of retention, a
wall with lots of reinforcement if it is not sufficiently
connected to the structure may fall in its entirety. The
masonry reinforcement does not provide stability itself.
The reinforcement is there to provide ductility and
therefore significantly reducing the risk of cracking.
When assigning the reinforcement a mission to
structurally support, it is imperative that the wall and
support pillars are connected by anchors.
Braceless wall
22
grupo
fisufor®
fisufor® 3D
WORKEXAMPLES
Montealbir School in Guadalajara(Spain)
Houses in Vila Real(Portugal)
Sports and culture centre in Valladolid (Spain)
Fundoma Building in Asturias (Spain)
Houses in Madrid (Spain)
23
Editing and printing: Centro Especialde Empleo Medalter. July 2013 / SFB008-1
This version replaces all previous editions.

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Cortartec fisufor fisufor3 d-en1

  • 2. fisufor® G, manufactured with steel wire given a zinc galvanised coating with a minimum level of 70 gr/m2 in accordance with standard EN 10244. fisufor® I, manufactured with stainless steel wire in accordance with Standard EN 10088. fisufor® E, manufactured with steel wire given a zinc galvanized coating with a minimum level of 70 gr/m2 in accordance with EN 10244 and subsequent epoxy coating of at least 80 µm in accordance with standard EN 10245. Diameter of the wire: fisufor® reinforcement is manufactured with longitudinal wires that have diameters of 3, 4 and 5mm and transverse wires with diameters of 3 and 3.7 mm. Width of the reinforcement: fisufor®bed joint reinforcement comes in widths ranging from a minimum of 30 mm up to a maximum of 250mm. fisufor® DESCRIPTION fisufor® is a prefabricated bed joint reinforcement formed by two parallel longitudinal wires that are joined by a central wire. The central wire forms a truss structure and is soldered in the same point along the inside of the longitudinal wires. Therefore there is no overlap of the longitudinal and transverse wires, and the maximum thickness of the reinforcement is equal in diameter to the longitudinal wires. The steel used in its manufacture is of in accordance with the standard EN10020. fisufor® has the CE marking in accordance with the specifications of the standard EN 845-3; 2006+A1:2008. TYPES I. ACCORDING TO THE TYPE OF WIRE Smooth Corrugated (Upon request) II. ACCORDING TO THE PROTECTION AGAINST CORROSION 2 III.ACCORDING TODIMENSIONS
  • 3. fisufor® fisufor® 3D Piece length of 3050mm. Packets of 25 units. Pallets of 40 packets (1000 units of 3050 mm) Each packets contains ID label with description of the product, its barcode and batchnumber. PRESENTATION DIMENSIONS TYPES OFfisufor® NAME/NUMBER WIDTH (mm) Ø wire longitudinal (mm) Ø wire transversal (mm) TOTALAREA (mm2 ) WEIGHT (kg) LENGTH (mm) FISUFOR/Z 3050Z 50 3 3 21 0,51 3050 FISUFOR/Z 3080Z 80 3 3 21 0,52 3050 FISUFOR/Z 3100Z 100 3 3 21 0,53 3050 FISUFOR/Z 4030Z 30 4 3,7 34 0,86 3050 FISUFOR/Z 4050Z 50 4 3,7 34 0,87 3050 FISUFOR/Z 4080Z 80 4 3,7 34 0,88 3050 FISUFOR/Z 4100Z 100 4 3,7 34 0,89 3050 FISUFOR/Z 4150Z 150 4 3,7 34 0,92 3050 FISUFOR/Z 5050Z 50 5 3,7 48 1,20 3050 FISUFOR/Z 5200Z 200 5 3,7 48 1,30 3050 FISUFOR/Z 5250Z 250 5 3,7 48 1,35 3050 FISUFOR/E 3050E 50 3 3 21 0,52 3050 FISUFOR/E 3080E 80 3 3 21 0,53 3050 FISUFOR/E 3100E 100 3 3 21 0,54 3050 FISUFOR/E 4030E 30 4 3,7 34 0,87 3050 FISUFOR/E 4050E 50 4 3,7 34 0,88 3050 FISUFOR/E 4080E 80 4 3,7 34 0,89 3050 FISUFOR/E 4100E 100 4 3,7 34 0,90 3050 FISUFOR/E 4150E 150 4 3,7 34 0,93 3050 FISUFOR/E 5050E 50 5 3,7 48 1,22 3050 FISUFOR/E 5200E 200 5 3,7 48 1,31 3050 FISUFOR/E 5250E 250 5 3,7 48 1,37 3050 FISUFOR/I 4030I 30 4 3,7 34 0,87 3050 FISUFOR/I 4050I 50 4 3,7 34 0,87 3050 FISUFOR/I 4080I 80 4 3,7 34 0,89 3050 FISUFOR/I 4100I 100 4 3,7 34 0,90 3050 FISUFOR/I 4150I 150 4 3,7 34 0,93 3050 FISUFOR/I 5050I 50 5 3,7 48 1,21 3050 FISUFOR/I 5200I 200 5 3,7 48 1,31 3050 FISUFOR/I 5250I 250 5 3,7 48 1,36 3050
  • 4. III.ACCORDING TODIMENSIONS fisufor® 3D DESCRIPTION fisufor® 3D G, manufactured with steel wire given a zinc galvanised coating with a minimum level of 70 gr/m2 in accordance with standard EN 10244. fisufor®3D I,manufacturedwithstainlesssteel wire in accordance with standard EN 10088. fisufor® 3D E, manufactured with steel wire given a zinc galvanized coating with a minimum level of 70 gr/m2 in accordance with EN 10244 and subsequent epoxy coating of at least 80 µm in accordance with standard EN 10245. Diameter ofthe wire: fisufor®3D reinforcement is manufactured with longitudinal wires that have a diameterof 3.7 and 5 mm and transverse wires with diameters of 3 and 3.7 mm. Width of the reinforcement: fisufor® 3D bed joint reinforcement comes in widths ranging from a minimum of 50mm up to a maximum of 250mm. fisufor®3D is a prefabricated bed joint reinforcement formed by two parallel longitudinal wires that are joined by a central wire. The central wire forms a truss structure and is soldered in the same point along the inside of the longitudinal wire. Therefore there is no overlap of the longitudinal and transverse wires, and the maximum thickness of the reinforcement is equal in diameter to the two longitudinal wires. The steel used in its manufacture is of in accordance with the standard EN10020. fisufor® 3D This reinforcement is characterized by the incorporation of separators along the transverse wires; the separators are plastic with cylindrical geometry which ensures the minimum coating of mortar, allowing proper implementation and maximum working potential. TYPES I. ACCORDING TO THE TYPE OF WIRE Smooth Corrugated (upon request) II. ACCORDING TO THE PROTECTION AGAINST CORROSION 4
  • 5. grupo fisufor® fisufor® 3D NAME/NUMBER WIDTH (mm) Ø wire longitudinal (mm) Ø wire transversal (mm) TOTALAREA (mm2 ) WEIGHT (kg) LENGTH (mm) FISUFOR 3D 4050Z 50 3,7 3 28,56 0,688 3050 FISUFOR 3D 4080Z 80 3,7 3 28,56 0.696 3050 FISUFOR 3D 4100Z 100 3,7 3 28,56 0,703 3050 FISUFOR 3D 4150Z 150 3,7 3 28,56 0,724 3050 FISUFOR 3D 4200Z 200 3,7 3 28,56 0,751 3050 FISUFOR 3D 5200Z 200 5 3,7 49,99 1,300 3050 FISUFOR 3D 5250Z 250 5 3,7 49,99 1,347 3050 FISUFOR 3D 4050E 50 3,7 3 30,46 0,698 3050 FISUFOR 3D 4080E 80 3,7 3 30,46 0,706 3050 FISUFOR 3D 4100E 100 3,7 3 30,46 0,714 3050 FISUFOR 3D 4150E 150 3,7 3 30,46 0,735 3050 FISUFOR 3D 4200E 200 3,7 3 30,46 0,762 3050 FISUFOR 3D 5200E 200 5 3,7 50,95 1,313 3050 FISUFOR 3D 5250E 250 5 3,7 50,95 1,361 3050 FISUFOR 3D 4050I 50 3,7 3 28,56 0,688 3050 FISUFOR 3D 4080I 80 3,7 3 28,56 0.696 3050 FISUFOR 3D 4100I 100 3,7 3 28,56 0,703 3050 FISUFOR 3D 4150I 150 3,7 3 28,56 0,724 3050 FISUFOR 3D 4200I 200 3,7 3 28,56 0,751 3050 FISUFOR 3D 5200I 200 5 3,7 49,99 1,300 3050 FISUFOR 3D 5250I 250 5 3,7 49,99 1,347 3050 Piece length of 3050mm. Packets of 25 units. Pallets of 40 packets(1000 units of 3050 mm) Each packet contains ID label with description of the product, its barcode and batchnumber. DIMENSIONS TYPES OF fisufor3D® Other widths available upon request. PRESENTATION 5
  • 6. REQUIREMENTS OF THE MASONRY REINFORCEMENT A reinforced wall is considered to be of “composite material” which has attributed properties that improve its mechanical behavior. But this only it is correct if the basic requirements are the following: Ductility is probably the most important requirement of the masonry reinforcement, when used with structural function. Ductility is the property of a material to acquire very high deformations before breaking, just for tension values next to breakage. This particular property is what defines a structural material. The ductility of the masonry reinforcement is measured by the value of the maximum deformation in breakage, and is obtained by standardized tensile tests, so it is guaranteed by the manufacturer. A value of maximum deformation in breakage around 18% provides the sufficient ductility to consider the masonry reinforced with a quantity of no less than the minimum, for a structural material with ductile behavior. In general, the ductility is a property contrary to the high mechanical resistance. The steels with high resistance have a behavior less ductile, by what the optimal values of resistance identified above constitute an upper limit (not less, as it might appear) if you want to simultaneously meet the requirement of ductility. produces a change in volume that will be damaging and disintegrating to the wall. The requirement of corrosion resistance is obtained by protecting the masonry reinforcement through an appropriate finishing. There are different coatings for the reinforcement, according to the aggressive conditions of exposure of the element of reinforcement. In general, for reinforcement in non-aggressive CORROSION RESISTANCE The corrosion resistance of the masonry reinforcement is a prerequisite for the durability of the element of the reinforced masonry. Even in situations of non-structural use of masonry reinforcement, by the mere fact of being embedded in the wall of the masonry, it must be corrosion resistant. This is due to the phenomenon of oxidation of steel is expansive, and the beginning of this process at any point on the masonry reinforcement DUCTILITY The mechanical resistance of traction of steel is a basic benefit to be able to measure the masonry reinforcement’s structural use according to forces resulting from the analysis. The value of the mechanical resistance is obtained through testing and must be declared in the regulatory CE marking, so that this provision is guaranteed by the manufacturer. From the viewpoint of the structural analysis, the value of the mechanical resistance of the masonry reinforcement is a fundamental parameter. However, the required minimum quantities which areessential 6 when considering the reinforced masonry of a composite material, forces the reinforcement to be very thinly spread out, so the efforts allocated to this element, in most cases, are very modest. A mechanical resistance value of the steel between 500 N/mm2 y 600 N/mm2 is sufficient so that the criterion of minimal quantity usually dominates in the measurement, so that the steel never has to exhibit all of its mechanical resistance. Using steels with increased resistance, it is not only wasteful, but it may be counterproductive because it has an effect of decline in the following basicrequirements. MECHANICAL RESISTANCE
  • 7. grupo fisufor® fisufor® 3D its plane, which means that they can transmit forces of horizontal bending themselves, regardless of the presence of the mortar that surrounds them. The adhesion is only essential at the ends of the masonryreinforcement,fromthe last part ofthe truss. Even in these areas, the adhesion that is required is relatively small, since the technique of masonry reinforcement is achieved with the reinforcement widely distributed and very small in diameter, so that the forces to convey are verymodest. The adhesion in the ends is ensured through tests, so this benefit is declared in the regulatory CE marking, with which the manufacturer is committedto. 7 finish is galvanized with a coating of epoxy of 100 μm in thickness on average and never less than 80 μm. Where masonries are situated less than 5 km from the coast, it is necessary to use stainless steel masonry reinforcement. A: The masonry reinforcement fisufor® will be placed centered on the structure leaving a minimum of 15 mm coating of mortar between the longitudinal wire and the outer edge of the joint. B: The thickness of mortar above and below the masonry reinforcement shall be at least 5mm. The coating with mortar of the masonry reinforcement is a fundamental requirement to ensure the protection of the steel from corrosion. Therefore, when it comes to getting this benefit, the conditions of coating have different importance according to the finishing of the masonry reinforcement. The stainless steel masonry reinforcement coating has a minimal risk of corrosion and, consequently, their conditions of coating are less demanding than the other types of coating such as epoxy finish and even less so corresponding to the galvanized finish. However, the coating is also an essential requirement for the proper transmission of forces of adhesion in the overlap areas and this is common for all the masonry reinforcements with structural use, independently of the type of finish. In order to achieve this provision, you must respect the minimum thickness of coating, both upper and lower, as well as lateral. Side coating in the areas of overlap is essential so that there is the transmission of efforts between the piece of reinforcement and the adjoining one, this circumstance must be taken into account when choosing the width of the reinforcement so that it is appropriate to the thickness of the wall. If the reinforcement does not have a specific design for the overlap, you must limit your width to allow the correct covering along the reinforcement longitudinally. interior environment, or masonries with a covered exterior facade, it is enough to use a masonry reinforcement coating with galvanized finish. For external faces with the bricks exposed, if they are not close to a marine environment, the appropriate ADHESION The adhesion between the masonry reinforcement and the mortar is necessary for a compound behavior, although their significance is different depending on the geometric configuration of the masonry reinforcement. Masonry reinforcement that has a configuration deformable in its plane, for example in the ladder type, in the same way that this occurs when using the technique of reinforced concrete, specifically the adherence with the mortar is essential for providing the proper transmission offorces. On the contrary, masonry reinforcement that has a configuration in the truss type is in-deformable along COATING
  • 8. for the transmission. In general, the masonry reinforcements on the market need manipulation when used to get the correct length of overlap and a very meticulous execution. If these conditions cannot be guaranteed, it is reckless to assign to the masonry reinforcement a structural provision. The length of overlap for masonry reinforcement should be at least 250 mm and the separation between longitudinal wires ≥ 20mm In accordance with the specifications of the current standards, a correct overlap between truss type masonry reinforcement should meet the following requirements: Length of overlap: 250 mm (0,6 the distance of the pitch of thecross-wires). Horizontal distance between overlapped wires: 20 mm. Lateral coating of the wires that have been cut: 30 mm (except stainless steelwires). In case of masonry reinforcement with epoxy coating, it is necessary to bend the wires that have been cut IMPORTANT: At the ends of the reinforcement for structural use it must meet the tree requirements: ADHESION, MORTAR COATING and OVERLAP. Cut one of the longitudinal wires. N - NOMINAL WIDTH OF THE MASONRY REINFORCEMENT R - TRUEWIDTHOFTHEREINFORCEMENT=N+20mm + Ø OF THE LONGITUDINALWIRE. To guarantee the minimum lateral coating of the masonry reinforcement when overlapping, the most appropriate is wider reinforcement that meets this requirement: total width of the mortar ≥ that R + 30 mm. Example: For a wall of 11,5 cm and a width of mortar of 11 cm, the better masonry reinforcement would be: Totalwidth of the mortar = N + 20 mm + Ø + 30 mm. 110 = N + 20 + 4 + 30 N = 110 - 54 N = 56 mm ~ masonry reinforcement of 50 mm width The right masonry reinforcement for a wall of 11,5 cm has a width of 50 mm. OVERLAPPING The overlap between adjacent masonry reinforcement is a prerequisite for the transmission of forces of horizontal bending in masonry reinforcement with a structural function. The correct overlap requires not only a certain length which is a function of the diameter and strength of the masonry reinforcement, but one sufficient side coating to ensure precise adherence HOWTOCHOOSETHERIGHTWIDTHOFTHEMASONRYREINFORCEMENT? R N R 8
  • 9. grupo fisufor® fisufor® 3D Step 1: Lay the mortar on the bricks. Step 2: Lay the mortar over the top. PLACEMENT Step 2: Press the reinforcement into themortar. fisufor® fisufor® 3D 3D between the reinforcement and the masonry. Without correct mortar cover. With correct mortar cover. DOES NOT MEET EUROCODE MEETS EUROCODE fisufor® 3D It facilitates the best implementation of work by ensuring the minimum covering of mortar TRADITIONALREINFORCEMENT BADINSTALLATION 1 2 Mortar Fisufor 3D Mortar Fisufor Separators Step 1: Lay the reinforcement on thebricks. ADVANTAGES fisufor® 3D 9
  • 10. INDEX ADVANTAGES ANDAPPLICATIONS 10 1. CRACKING CONTROL 1. HOMOGENEOUS REINFORCEMENT 2. LOCALIZED REINFORCEMENT 1. START OF FOUNDATIONS 1.2.2. LINTELS AND SILLS 1.2.3. STARTING ON FLOORS AND BEAMS 1.2.4. ROOF PARAPETS 1.2.5. POINT LOADS 1.2.6. MEETINGS, WALL CORNERS AND “T”POINTS 2. USE AS STRUCTURAL REINFORCEMENT 1. REINFORCEMENT USE OF THE GHASSYSTEM 2. STACK BONDED MASONRY 3. DOUBLE WALLS 4. LARGE CONCRETE BLOCK WALLS 5. INTERIOR PARTITIONS 6. MOVEMENT JOINTS 7. EXECUTION OF LINTELS
  • 11. grupo fisufor® fisufor® 3D 1. CRACKING CONTROL The use of fisufor® masonry reinforcement avoids the risk of cracking caused by possible differential settlement in the ground. We recommend the assemblyinthe five first levellayersin the foundation. 1.2.1. START OF FOUNDATIONS ADVANTAGES ANDAPPLICATIONS 11 1.1 HOMOGENEOUS REINFORCEMENT Consists of placing the masonry reinforcement continually in the wall throughout the large part of the…sonry. The homogeneous protection offered by fisufor® prevents the risk of cracking in the masonry, which could be caused by local effects that cannot be considered in the planning. This property is recognized in the Eurocode 6 part 1-1 (article8.2.3). The homogenous protection needed to prevent cracking requires an amount of steel greater than 0.03% of the vertical section of the wall and distance between reinforced rows of 60 cm maximum. fisufor® of 4mm thickness can be used in walls not exceeding 190 mm and fisufor® 5 mm in all othercases. 1.2 LOCALIZED REINFORCEMENT Since the cracking in masonries is normally produced in the same predetermined points, these points can be established andreinforced, making reinforcing an economical solution for where cracking is most likely to occur (lintels, sills, corners, overhangs) 1.2.2. START OF FLOORS AND BEAMS It will be possible for fisufor® reinforcement to prevent the risk of cracking generated by bending due to the burden of slabs and beams. It is recommended you have reinforcement in the first 3layers.
  • 12. Toavoid the appearance of cracks produced by stress concentrated at windows and doors, it is essential to reinforce them with fisufor®. The minimum amount of reinforcement recommended is; reinforcement on the last row underneath the parapet, and two reinforcements on the first rows over the lintel of the opening. fisufor® reinforcement must exceed at least 50 cm either side of theopening. 12 1.2.4. ROOF PARAPETS It is recommended when building that the first two rows and every 40 cm are reinforced to avoid possible cracking produced by thermal expansion and slab bending. For this application it is desirable to consult with our technical department as there may be stability problems and the needs for joint movement. 1.2.3. LINTELS AND SILLS 1.2.5. POINT LOADS We recommend the use of fisufor® to prevent cracking problems and tensile stresses, by the assembly of four rows located below the support.
  • 13. grupo fisufor® fisufor® 3D 1.2.6. MEETINGS, WALL CORNERS AND “T”POINTS 13 Installation is recommended every 40 cm to avoid possible cracking. Likewise, fisufor® allows the execution of corners without bracing. The property of uniting meetings between reinforced walls is recognized in Eurocode 6 part 2. It is recommended to tie the two walls with fisufor® reinforcement that is placed every 40 cm on the two walls. The reinforcement forming symmetrical corners should alternate rows. For correct placement of the reinforcement to execute corners, it is necessary to cut one of the wires.
  • 14. 2.3 DOUBLE WALLS Application in conjunction with geoanc® anchorage in the GHAS®system for self-supporting or ventilated facades. For a proper calculation it is essential to contact our technical department. Consult the specific catalogue. fisufor® reinforcement allows the binding of two leaf-walls of a double wall, to get the two walls to work in solidarity. This property is recognized in the Eurocode 6 Part 1-1 (Article8.5.2.3). Consult our technical department on the amount and distribution of ties needed in each case. 2.2 STACK BONDED MASONRY It is possible to construct unbounded walls (in the continuous joints vertically and horizontally) using fisufor® reinforcement. Consult our technical department on the specific distribution and amount of reinforcement needed in eachcase. 2. USE AS STRUCTURAL REINFORCEMENT 2.1 REINFORCEMENT USES OF THE GHAS SYSTEM hollowwall singlewalls doublewalls 14
  • 15. grupo fisufor® fisufor® 3D 2.4 LARGE BLOCK CONCRETE WALLS 2.6 MOVEMENT JOINTS The use of fisufor® reinforcement in concrete block structures allows the elimination of metal hoops and frames by using geoanc® anchorages, also possibly eliminating the total or partial need for vertical support pillars (depending on the situation). For a precise calculation it is essential to contact our technical department. Consult the specific catalogue. 2.5 INTERIOR PARTITIONS The interior wall and partitions should be calculated to the local lateral force, according to the use of the building. The use of fisufor® reinforcement in thin and tall partitions allows longer distances between supporting pillars and walls. Please consult with our technical department aboutthedistributionandamountofreinforcement in each case. The use of fisufor® reinforcement allows the increase in distance between movement joints. It is imperative to cut the reinforcement when it passes through joints as to interrupt the continuity and it is recommended to place ties and anchors at such joints. Please consult the catalogue fisuanc MT®. 15
  • 16. 2.7 EXECUTION OF LINTELS You should use a beam to secure the opening to ensure the stability of the building. Then place fisufor® reinforcement on the first row of bricks. It is absolutely imperative that it’s installed with at least 50cm of reinforcement exceeding both sides of the opening. It should be placed with normal rigging masonry, the first row with pieces attached to the shoring beam. 16
  • 17. grupo fisufor® fisufor® 3D In the vertical joints of the masonry you install fisuanc GD attached always to one of the transverse wires of fisufor® reinforcement. 17 You can continue to build as normal above the created support. The amount of reinforcement will depend on the edge of the lintel and the length of the opening so you are encouraged to consult with our technical department for proper sizing of them. For the proper implementation of lintels it is necessary to use the GD hooks. These elements used inconjunction withfisuancGDreinforcement are necessary since without fisufor® they do not have any structural function. GDHOOKS
  • 18. These metal elements of stainless steel form a “U” shape whose mission is to ensure the stability of the masonry on the first row of a lintel designed with masonry reinforcement. In the vertical joints of the structure you install fisuanc GD attached to one of the transverse wires of fisufor® reinforcement. RULES FOR THE IMPLEMENTATION OF THE LINTELS IN THE REINFORCED MASONRY 1. The lintels run with the rigging of the structure. 2. The reinforcement will be installed using the information presented in the manual. 3. The first row of fisufor® will have fisuanc GD throught. 4. Theinstallationofthereinforcement should exceed both sides of the opening by at least 50cm. 5. The beam should be secured for a minimum of 14 days. DIMENSIONS OF THE HOOK NAME LENGTH (mm) Ø WIRE (mm) WIDTH (mm) WEIGHT BOX UNITS BOX GD 44 44 3 38 0,63Kg 100 GD 84 84 3 38 1,03Kg 100 GD 150 150 3 38 1,69Kg 100 18
  • 19. grupo fisufor® fisufor® 3D 1. ISFLATTENEDLADDERTYPEREINFORCEMENTTHESAMEASROUND TRUSSTYPE? With truss-type reinforcement there are always three wires in contact the entire length, in contrast, in a ladder type you only have two. Therefore to meet the minimum requirements of reinforcement, comparing both types the truss type is needed less in the wall per square metre. Furthermore when the reinforcement is assigned a structural role to withstand lateral side actions the only acceptable geometric configuration is the truss-type, for being the only non-deformable one in its own plane. COMMON QUESTIONS DEFORMABLE EN SU PROPIO PLANO INDEFORMABLE EN SU PLANO DEFORMABLE ON ITS OWNPLANE INDEFORMABLE ONITS OWNPLANE ROUND TRUSS REINFORCEMENTWIRE ALWAYS WHEN CUT HAS 3 WIRES WHEN CUT ONLY 2 WIRES Ø 4 mm = section of 12,5 mm2 FLATTENED LADDER REINFORCEMENT = section of 12,5 mm2 EQUIVALENT DIAMETERS OF THE WIRES 12,5 mm2 = 12,5 mm2 EQUIVALENT REINFORCEMENT? 35 mm2 25 mm2 THAT THE TWO REINFORCEMENT WIRES ARE THE SAME DOES NOT MEAN THAT THE TOTAL AREA COVERED IS THE SAME (GEOMETRIC SHAPE MAKES A DIFFERENCE) Having the same wire diameter should not be confused with having the same level of reinforcement. When comparing the different types of reinforcement for crack control the calculation for the amount is to do with the surface area of steel facing any vertical section of the wall. 19
  • 20. 2. DOESANINCREASEINTHESTRENGTHOFTHESTEELTHATISUSEDINTHE REINFORCEMENTIMPROVETHEMECHANICALBEHAVIOROFTHEWALL? For control of cracking, the strength of the steel in the reinforcement has no influence on the amount of reinforcement needed, only the area of the cross- section. When the reinforcement is assigned a structural role, the fact the steel is stronger, does not mean necessarily that you reduce the amount of reinforcement in the same proportions. Because by the requirements of the minimum amount, in the vast majority of cases, steel does not display even half of the resistance. It is the parameter of steel reinforcement which really improves the mechanical performance in the wall, on account of its ductility, not of the resistance. For this reason, to prevent cracking, moving forces with the reinforcement it is preferable that the steel has a high percentage of deformation at failure (that is the parameter which determines ductility) than high resistance. 3. ISTHEADHESIONOFTHEMASONRYREINFORCEMENTIMPORTANT? The adhesion of the reinforcement, if you are using the truss-type, does not intervene with the transmission of forces between the first and last node of the truss. The transmission of forces in these sections is performed entirely through the diagonal wires, even without mortar, by virtue of their geometrical configuration, indeformable in theirplane. Where it is really essential for the adherence of transmission of forces between the ends of pieces of reinforcement where the truss ends. This is why the overlap needs, a length proportionate to the forces that are transmitted and adequate cover in the overlap area. To transfer the maximum force that it can withstand equally in the reinforcement, a sufficient overlap length of 250mm is needed (this value must be verified bytests). To achieve the adequate transfer of adhesion and forces in the overlap areas, the wires must be spaced when overlapping to a distance equal to their diameter. T Joint GHAS SYSTEM 20
  • 21. grupo fisufor® fisufor® 3D 4. DOESCORRUGATEDWIREIMPROVETHE ADHESION? The reinforcement does not improve at all by the fact the wire is corrugated. The conditions for grip relating to transferring forces evenly through-out small-diameter bars, such as the type of masonry reinforcement depend more on the measure of mortar and not the masonryreinforcement. Grip provided by corrugated bars is only needed when the forces you may have are very large, this only occurs within very thick bars. In the case of the reinforcement a number is worth a thousand words, two bars of 4mm in diameter can transfer securely 10kN, following the required regulations. This value has been tested on smooth bars of reinforcement. Furthermore the calculation shows the real value of the force that is transferred across the reinforcement (that is met by the minimum quantity requirements) in worst case scenarios, is approximately half. Consequently the corrugated reinforcement makes no extra benefits of reinforcement that weren’t in the traditional reinforcement. It is important that the technique of reinforced concrete, capable of transferring large forces, use normal plain bars when there is a small diameter. What really improves the transmission of forces is the existence of a suitable cover of reinforcement in the overlapareas. 5. DOESTHEWIDTHOF THE REINFORCEMENTBENEFICIALLYAFFECT THE STRUCTURAL PERFORMANCE? Reinforcement used in crack control does not require a specific width, since the only thing that counts in this case is the area of steel section. By contrast, the width of the reinforcement has a role to play when it has a structural function, and that by increasing the mechanical arm, you increase at the same proportion the horizontal bending strength of the walls in themasonry. Inclining Walls Movement joint 21
  • 22. 6. TOIMPROVETHE PERFORMANCEOF MYWALLIN SEISMIC EVENTS, WILLI NEEDTO PUTALOTOF BED JOINT REINFORCEMENT? For seismic events, the reinforcement itself will improve the mechanical behaviour of the wall because of its ductile properties. However for the same reasons given previously, this cannot be assigned stability of the wall to the reinforcement itself. For the reinforcement to be calculated into seismic effects, it should be accompanied by other elements of retention, such as anchors to the pillars. Corner Execution 7. AS I HAVEBUILTA VERY HIGHWALL,WILLIT NEEDA LOTOF REINFORCEMENT SO IT DOESN’T COLLAPSE? The reinforcement is not an element of retention, a wall with lots of reinforcement if it is not sufficiently connected to the structure may fall in its entirety. The masonry reinforcement does not provide stability itself. The reinforcement is there to provide ductility and therefore significantly reducing the risk of cracking. When assigning the reinforcement a mission to structurally support, it is imperative that the wall and support pillars are connected by anchors. Braceless wall 22
  • 23. grupo fisufor® fisufor® 3D WORKEXAMPLES Montealbir School in Guadalajara(Spain) Houses in Vila Real(Portugal) Sports and culture centre in Valladolid (Spain) Fundoma Building in Asturias (Spain) Houses in Madrid (Spain) 23
  • 24. Editing and printing: Centro Especialde Empleo Medalter. July 2013 / SFB008-1 This version replaces all previous editions.