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Breton:proud past, forward thinking




           Leading
                the   Way
“To our father Marcello,
We’d like to dedicate this collection of words and
photographs
Because of his intuition,
His intelligence,
His wisdom and his humanity,
We owe him all of this
Which is not just a great company
But also
A training-ground for life
A laboratory of innovative ideas
A team of people of great value”


Dario and Luca Toncelli




                                                     1
P
                                The
                          Company’s
                                      hilosophy

                                              Breton: a farsighted Company


                                              This monograph is an overview of
                                              Breton S.p.A. that has grown and
                                              ascertained itself on the market
                                              thanks to its winning philosophy
                                              dedicated to research and
                                              development, ongoing
                                              improvement, innovation and high-
                                              quality products and services.
                                              This philosophy greatly desired by
                                              the owners is in fact created by all
                                              the people who work within the
                                              company and thanks to their
                                              creativity and dedication, have
                                              contributed to and continue to
                                              contribute each and every day to the
                                              success of this company.




    Filosofia aziendale                                                              Filosofia aziendale
2                                                                                                          3
The Owners




                       o
                                   Breton was first established in
                                   1963 by Marcello Toncelli, who
                                   perceived the enormous potential
                                   in developing a market which was




                 The
                                   absolutely innovative and at the
                                   time     practically    unexplored:
                                   developing new technologies and
                                   manufacturing industrial plants for
                                   producing composite stone.

                           wners   Since the beginning of its activity
                                   Breton has also dedicated itself to
                                   manufacturing machines and
                                   plants for processing natural
                                   stone. The founder’s farsighted
                                   entrepreneurship        and      his
                                   enormous aptitude for developing
                                   innovating ideas were the assets
                                   that enabled the company to
                                   rapidly grow becoming in a just few
                                   years an industrial reality in the
                                   foreground, and later to become
                                   the world market leader.
                                   Around the mid 90’s the company
                                   decided to move into the market of
                                   the fabrication of numerical control
                                   machining centres for application
                                   in the mechanical industry, and in
                                   a very short period of time Breton
                                   became one of the important
                                   manufacturers in this industry at a
                                   world level.
                                   Today Breton S.p.A. is under the
                                   control of Luca and Dario Toncelli,
                                   who run the company with the
                                   collaboration of the founder's long-
                                   time partner, Roberto Chiavacci,
                                   who holds the office of Vice
                                   President of the Board of Directors.
                                   The company occupies a land area
                                   of approx. 80.000 sq.mt., of which
                                   38.000 are covered.



    The Owners                                                            The Owners
4                                                                                      5
6   7
usiness
b     Our Line Of


                                 Breton is currently involved in the   Breton Composite Stone Plants           Breton Machines And Plants For          High-Speed Machining Centres           Machines And Plants             For
                                 following activities:                                                         Processing Natural Stone                                                       Processing Ceramics
                                 • design and manufacture of plants
                                   for producing composite stone       In the sector of plants for the         The unequalled experience acquired      Around the mid 90’s Breton strongly    Thanks to the experience acquired
                                   and development of the              fabrication of composite stone          over the years and the complete         moved into the market of high-         over the years working with natural
                                   manufacturing technologies.         (Engineered Stone®), Breton             range of machines offered, allow        speed machining and developed a        stone, Breton has developed a
                                 • design and manufacture of           stands alone worldwide in its           Breton to meet all its customers’       range of innovative numerical          complete range of machines and
                                   machines and plants for             technological     know-how       and    needs from the small workshop to        control machines with specific         integrated production lines for
                                   processing natural stone            leadership position.                    the industrial production site.         machining technology.                  processing porcelain granite
                                 • design and manufacture of           The technologies applied to Breton      The range of machines available         The Breton high-speed machining        applying exclusive technologies.
                                   numerical control machining         plants, protected by numerous           covers all the various production       centres satisfy the needs of die
                                   centres for high-speed machining    international patents, are the result   requirements from block sawing to       manufacturers in all fields, as well
                                   with various applications in        of years of research and                producing various types of finished     as the car, aeronautic and
                                   diverse sectors such as die-        development. Our engineered stone       products. Breton is a specialist in     aerospace industries.
                                   making, aerospace, cars and         plants     produce      high-quality,   its field for all of its machines and   In a few years Breton has affirmed
                                   general mechanics.                  technologically advanced and            plants, and develops innovative         itself even in this market.
                                 • design and manufacture of           decorative products for the building    ideas with exclusive patented
                                   machines and plants for             and furnishing industry, which are      manufacturing technologies.
                                   processing ceramic materials.       widespread, well known and
                                                                       appreciated worldwide. Every year,
                                                                       in various production sites
                                                                       throughout the world, the plants
                                                                       installed by Breton produce millions
                                                                       of square meters of engineered
                                                                       stone.




    Our Line Of Business                                                                                                                                                                                        Our Line Of Business
8                                                                                                                                                                                                                                      9
Customer
                                 v
                                 Customer Value
                                               alue

                                 The company has always focalised
                                 its attention on the Customer,
                                 offering modern, precise and
                                 efficient services as an essential
                                 complement to the high-quality and
                                 high-performance        machines
                                 supplied.




     Customer Value                                                   Customer Value
10                                                                                     11
Right from the first contact and
                             throughout       the     commercial
                             relationship, Breton is always by the
                             customer’s side to help find the
                             right solutions by selecting the
                             appropriate product, providing
                             assistance when setting up the
                             production site and installing the
                             machines, training the operators,
                             transferring the technical know-how,                                         03
                             and finally providing the after-sales        02
                             technical support.
                             Breton only uses qualified staff
                             experienced in their specific fields
                             and who are always there for the
                             customer.




Customer
                      v
                      alue                                           01




                                                                                    05
                                                                          04




                                                                               06
     Customer Value                                                                      Customer Value
12                                                                                                        13
Research
                                      a
                                      Development
                                      nd   Research And Development

                                           Our company is dedicated to
                                           research.
                                           Research and Development is the
                                           key to our success.
                                           Our chemical-physical laboratory
                                           and our mechanical and electronic
                                           design departments develop new
                                           ideas for products, processes and
                                           manufacturing technologies.
                                           The ever-innovating technological
                                           content of our machines and plants
                                           enables us to maintain our status
                                           as market leader in all our company
                                           activities.




Research and Development                                                         Research and Development
14                                                                                                    15
03




                                and
                           01             02        04

 Research
                                Development
                                                     05




                                  06                The new Research and Development Centre



Research and Development                                                                      Research and Development
16                                                                                                                 17
01




                            02




                                           c
                                                        Quality Control

                                                        Breton’s organizational structure




                                 Quality
                                                        and the fact it has always worked
                                                        respecting quality standards both in
                                                        its organization and throughout the
                                                        production phases, allow us to offer
                                                        our customers a high-quality product


                                               ontrol
                       03                               and service.
                                                        We were the first company in this
                                                        field to receive the UNI EN ISO 9001
                                                        Quality Certification in 1992 and in
                                                        2003 we have been awarded the
                                                        UNI EN ISO 9001 – VISION 2000
                                                        Quality Certification.
                       04




                       05




     Quality Control                                                             Quality Control
18                                                                                                 19
D
                                          e
                                          s
                                          i
                                          g


                                          a
                                          n
                                              Production
                             Assistance
                                          n
                                          d        Design And Production

                                                   All mechanical, electronic and
                                                   electric design is developed in-
                                                   house in order to ensure a total
                                                   technological control.
                                                   A team of engineers and specialized
                                                   technicians ensures ongoing
                                                   product development.
                                                   Machine design is developed
                                                   utilizing the modern CAD-CAE
                                                   technology to ensure fast results.
                                                   And it is in this department that
                                                   innovative ideas take on form to be
                                                   then transformed into products.
                                                   Our      products      are    mostly
                                                   manufactured in-house utilizing
                                                   advanced computerized systems.
                                                   In our production departments we
                                                   have modern automatic machine
                                                   tools and advanced manufacturing
                                                   processes permitting us to achieve
                                                   very high-standards of quality and at


     Design And production                                                                 Design And production
20                                                                                                          21
D
                             e
                             s
                             i
                             g
                             n

   Assistence                aProduction
                             n
                             d




                        01                               02               03   04   05   06                         07

                                 the same time reduce production
                                 times trying to achieve the cost
                                 savings required by the market.
                                 Excellent craftsmanship, regular
                                 quality controls on goods in entry
                                 and rigid final testing all ensure the
                                 renowned        performance       and
                                 reliability of Breton machines and
                                 plants.




Design And production                                                                         Design And production
 22                                                                                                            23
D
                       e
                       s
                       i
                       g



                  a
                       n
                             Production
Assistence
                       n
                       d




                  08                                      09     10   11   12                13                              14




                           Assistance                                           in-house technicians for the "on-
                                                                                line" solution of the problems,
                           To be Breton Customer means to                       completes the package offered.
                           choose quality, efficiency and                       Our parts department, always
                           excellence not only of machines                      adequately maintained, enables
                           and plants but also of                               us to respond to Customers'
                           complementary services.                              requests from all over the world
                           We provide our customers with a                      very quickly.
                           qualified pre-sale advice, an                        A network of external authorized
                           efficient installation and start-up                  workshops located throughout
                           service and a thorough training to                   the world allows us to expedite
                           operators in order to optimize the                   Customers' requests for spare
                           machine running. Finally, an                         parts and assistance in a more
                           excellent after-sale service                         timely and widespread manner.
                           composed of at least 50
                           technicians in charge with the
                           installation and assistance at the
                           Customer’ site and of a staff of



     Assistance                                                                                            Assistance
24                                                                                                                      25
26   27
The production departments




                          01      02        03             04   05                     06




                                       07



                                                      08




                                                 09                  10

 Production departments                                                   Production departments
28                                                                                           29
Products: Composite stone
(engineered stone) manufacturing plants.
                                                                               09




                                                                                                 10

                                                                  01




                                                        02




                                    03                 04    05        06   07 08

     Products: Machines and plants for natural stone                                Products: Plants for composite stone
30                                                                                                                         31
Products: Machines and plants
 for working natural stone
                                                             01




                                                       02    03


04




                                                  05        06    07 08
Products: Machines and plants for natural stone                           Products: Machines and plants for natural stone
32                                                                                                                          33
Products: Machines and plants
for working ceramic materials




                                                                               01        10

                                                                     02




                                                                03




                                                                                                         31




                                              04           05             06        07        08                                       09




     Products: Machines and plants for ceramic materials                                           Products: Machines and plants for ceramic materials
34                                                                                                                                                       35
Products: High-speed machining centres
 for mould makers, aeronautic and car fields and for mechanics in general




                                   01              02                                    03   04   05        06                                         07




                                                                                                                                        12




                                                        Prodotti : macchine e impianti




                                              08                      09                                10                                              11



     Products: High-speed machining centres                                                                       Products: High-speed machining centres

36                                                                                                                                                 37
The
                         H
                         istory


                             The History                               the Town of Castello di Godego, which
                                                                       is in fact the location where the
                             We believe in history as it makes us      company is based. He was then later
                             confident in the future and in the new    conferred the honour “Cavaliere del
                             ideas to come as they will help us        Lavoro” (Knight of the Order of Labour
                             maintain our position as market           Merit of the Italian Republic) by the
                             leader. We have a time-honoured           President of the Italian Republic. He
                             tradition that has lasted for over 40     was also nominated Honorary
                             years and we would like to conclude       member of the International Eurasian
                             this overview by underlining the most     Academy of Sciences of Moscow and
                             important events which have               Academician of the International
                             characterized the life of Breton in all   Academy of Sciences of St.
                             these years of success.                   Petersburg and finally he was also
                             Thanks to the consistent impulse the      conferred the title Honorary Citizen of
                             company gave the local economy, the       the City of Le Sueur, Minnesota (USA).
                             late founder Marcello Toncelli was
                             conferred the title Honorary Citizen of

     The History                                                                                                 The History
38                                                                                                                             39
Breton is founded
                                                                                                           by Marcello Toncelli
                                                                                                                                      1963
                                                                              The first plants for manufacturing small blocks
                                                                              of composite stone using the vibration only are
                                                                                                                    installed         1966
                            1963                 1966           1968               The first "Vacuum Vibro Mixer" plants for
                                                                              manufacturing large blocks of composite stone
                                                                                    using the vacuum vibration are installed          1968
                                                                                  The first "Bretonstone BL 120" plants for
                                                                                 manufacturing small-sized composite stone
                                                                                  slabs using the vacuum vibrocompression
                                                                                                    technology are installed
                                                                                                                                      1975
                                                                                   Breton is the first to install the revolutionary
                                                                                 continuous polishing machine for granite slabs
                                                                                                     "Levibreton KG" which later
                                                                                             became famous all over the world
                                                                                                                                      1979
                   1975            1979   1983    1984                 1985
                                                                                 The first "Bretonstone Block BB" plants for
                                                                              manufacturing large blocks of composite stone
                                                                                         using the vacuum vibrocompression
                                                                                                     technology are installed.
                                                                                                                                      1983
                                                                                  The first "Bretonstone BL 308" plants for
                                                                              manufacturing large slabs of composite quartz
                                                                                        using the vacuum vibrocompression
                                                                                                     technology are installed
                                                                                                                                      1984
                                                                                 The first numerical control machining centre


                                                                       1998
                                                                                   with automatic tool change for processing
                                                                                 stone "Contourbreton NC 120" is installed.           1985
                                                         1996
                          1992
                                                                                 Breton: the first company in its field to have
                                                                                      been awarded the International Quality
                                                                                               Certification UNI EN ISO 9001.         1992
                                                                                   The first plants for manufacturing cement-
                                                                                    bonded tiles using the "Bretonterastone"
                                                                                      compaction by vibration under vacuum
                                                                                                       technology are installed
                                                                                                                                      1996
                                                                              Matrix is developed: the first Breton machining
                                                                              centre with 5 interpolated axes for mould high-
                                                                                                               speed finishing        1998
                                                                       2000
                                                                                The new closed-cycle moulding technology of
                                                                                 the "Bretonstone" slabs into special rubber
                                                                                                      moulds is developed.
                                                                                                                                      2000
                                                                               Breton Quality System Certification improves,
                                                                                from UNI EN ISO 9001 to UNI EN ISO 9001-
                                                                                                                VISION 2000
                                                                                                                                      2003
                                                                                                    The new Research and
                                                                                         Development Centre is inaugurated.
                                                                                                                                      2004
     The History
                                                                       2004                                                    The History
40                                                                                                                                           41
And the story goes on...




42                              43

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Breton:proud past, forward thinking

  • 1. Breton:proud past, forward thinking Leading the Way
  • 2. “To our father Marcello, We’d like to dedicate this collection of words and photographs Because of his intuition, His intelligence, His wisdom and his humanity, We owe him all of this Which is not just a great company But also A training-ground for life A laboratory of innovative ideas A team of people of great value” Dario and Luca Toncelli 1
  • 3. P The Company’s hilosophy Breton: a farsighted Company This monograph is an overview of Breton S.p.A. that has grown and ascertained itself on the market thanks to its winning philosophy dedicated to research and development, ongoing improvement, innovation and high- quality products and services. This philosophy greatly desired by the owners is in fact created by all the people who work within the company and thanks to their creativity and dedication, have contributed to and continue to contribute each and every day to the success of this company. Filosofia aziendale Filosofia aziendale 2 3
  • 4. The Owners o Breton was first established in 1963 by Marcello Toncelli, who perceived the enormous potential in developing a market which was The absolutely innovative and at the time practically unexplored: developing new technologies and manufacturing industrial plants for producing composite stone. wners Since the beginning of its activity Breton has also dedicated itself to manufacturing machines and plants for processing natural stone. The founder’s farsighted entrepreneurship and his enormous aptitude for developing innovating ideas were the assets that enabled the company to rapidly grow becoming in a just few years an industrial reality in the foreground, and later to become the world market leader. Around the mid 90’s the company decided to move into the market of the fabrication of numerical control machining centres for application in the mechanical industry, and in a very short period of time Breton became one of the important manufacturers in this industry at a world level. Today Breton S.p.A. is under the control of Luca and Dario Toncelli, who run the company with the collaboration of the founder's long- time partner, Roberto Chiavacci, who holds the office of Vice President of the Board of Directors. The company occupies a land area of approx. 80.000 sq.mt., of which 38.000 are covered. The Owners The Owners 4 5
  • 5. 6 7
  • 6. usiness b Our Line Of Breton is currently involved in the Breton Composite Stone Plants Breton Machines And Plants For High-Speed Machining Centres Machines And Plants For following activities: Processing Natural Stone Processing Ceramics • design and manufacture of plants for producing composite stone In the sector of plants for the The unequalled experience acquired Around the mid 90’s Breton strongly Thanks to the experience acquired and development of the fabrication of composite stone over the years and the complete moved into the market of high- over the years working with natural manufacturing technologies. (Engineered Stone®), Breton range of machines offered, allow speed machining and developed a stone, Breton has developed a • design and manufacture of stands alone worldwide in its Breton to meet all its customers’ range of innovative numerical complete range of machines and machines and plants for technological know-how and needs from the small workshop to control machines with specific integrated production lines for processing natural stone leadership position. the industrial production site. machining technology. processing porcelain granite • design and manufacture of The technologies applied to Breton The range of machines available The Breton high-speed machining applying exclusive technologies. numerical control machining plants, protected by numerous covers all the various production centres satisfy the needs of die centres for high-speed machining international patents, are the result requirements from block sawing to manufacturers in all fields, as well with various applications in of years of research and producing various types of finished as the car, aeronautic and diverse sectors such as die- development. Our engineered stone products. Breton is a specialist in aerospace industries. making, aerospace, cars and plants produce high-quality, its field for all of its machines and In a few years Breton has affirmed general mechanics. technologically advanced and plants, and develops innovative itself even in this market. • design and manufacture of decorative products for the building ideas with exclusive patented machines and plants for and furnishing industry, which are manufacturing technologies. processing ceramic materials. widespread, well known and appreciated worldwide. Every year, in various production sites throughout the world, the plants installed by Breton produce millions of square meters of engineered stone. Our Line Of Business Our Line Of Business 8 9
  • 7. Customer v Customer Value alue The company has always focalised its attention on the Customer, offering modern, precise and efficient services as an essential complement to the high-quality and high-performance machines supplied. Customer Value Customer Value 10 11
  • 8. Right from the first contact and throughout the commercial relationship, Breton is always by the customer’s side to help find the right solutions by selecting the appropriate product, providing assistance when setting up the production site and installing the machines, training the operators, transferring the technical know-how, 03 and finally providing the after-sales 02 technical support. Breton only uses qualified staff experienced in their specific fields and who are always there for the customer. Customer v alue 01 05 04 06 Customer Value Customer Value 12 13
  • 9. Research a Development nd Research And Development Our company is dedicated to research. Research and Development is the key to our success. Our chemical-physical laboratory and our mechanical and electronic design departments develop new ideas for products, processes and manufacturing technologies. The ever-innovating technological content of our machines and plants enables us to maintain our status as market leader in all our company activities. Research and Development Research and Development 14 15
  • 10. 03 and 01 02 04 Research Development 05 06 The new Research and Development Centre Research and Development Research and Development 16 17
  • 11. 01 02 c Quality Control Breton’s organizational structure Quality and the fact it has always worked respecting quality standards both in its organization and throughout the production phases, allow us to offer our customers a high-quality product ontrol 03 and service. We were the first company in this field to receive the UNI EN ISO 9001 Quality Certification in 1992 and in 2003 we have been awarded the UNI EN ISO 9001 – VISION 2000 Quality Certification. 04 05 Quality Control Quality Control 18 19
  • 12. D e s i g a n Production Assistance n d Design And Production All mechanical, electronic and electric design is developed in- house in order to ensure a total technological control. A team of engineers and specialized technicians ensures ongoing product development. Machine design is developed utilizing the modern CAD-CAE technology to ensure fast results. And it is in this department that innovative ideas take on form to be then transformed into products. Our products are mostly manufactured in-house utilizing advanced computerized systems. In our production departments we have modern automatic machine tools and advanced manufacturing processes permitting us to achieve very high-standards of quality and at Design And production Design And production 20 21
  • 13. D e s i g n Assistence aProduction n d 01 02 03 04 05 06 07 the same time reduce production times trying to achieve the cost savings required by the market. Excellent craftsmanship, regular quality controls on goods in entry and rigid final testing all ensure the renowned performance and reliability of Breton machines and plants. Design And production Design And production 22 23
  • 14. D e s i g a n Production Assistence n d 08 09 10 11 12 13 14 Assistance in-house technicians for the "on- line" solution of the problems, To be Breton Customer means to completes the package offered. choose quality, efficiency and Our parts department, always excellence not only of machines adequately maintained, enables and plants but also of us to respond to Customers' complementary services. requests from all over the world We provide our customers with a very quickly. qualified pre-sale advice, an A network of external authorized efficient installation and start-up workshops located throughout service and a thorough training to the world allows us to expedite operators in order to optimize the Customers' requests for spare machine running. Finally, an parts and assistance in a more excellent after-sale service timely and widespread manner. composed of at least 50 technicians in charge with the installation and assistance at the Customer’ site and of a staff of Assistance Assistance 24 25
  • 15. 26 27
  • 16. The production departments 01 02 03 04 05 06 07 08 09 10 Production departments Production departments 28 29
  • 17. Products: Composite stone (engineered stone) manufacturing plants. 09 10 01 02 03 04 05 06 07 08 Products: Machines and plants for natural stone Products: Plants for composite stone 30 31
  • 18. Products: Machines and plants for working natural stone 01 02 03 04 05 06 07 08 Products: Machines and plants for natural stone Products: Machines and plants for natural stone 32 33
  • 19. Products: Machines and plants for working ceramic materials 01 10 02 03 31 04 05 06 07 08 09 Products: Machines and plants for ceramic materials Products: Machines and plants for ceramic materials 34 35
  • 20. Products: High-speed machining centres for mould makers, aeronautic and car fields and for mechanics in general 01 02 03 04 05 06 07 12 Prodotti : macchine e impianti 08 09 10 11 Products: High-speed machining centres Products: High-speed machining centres 36 37
  • 21. The H istory The History the Town of Castello di Godego, which is in fact the location where the We believe in history as it makes us company is based. He was then later confident in the future and in the new conferred the honour “Cavaliere del ideas to come as they will help us Lavoro” (Knight of the Order of Labour maintain our position as market Merit of the Italian Republic) by the leader. We have a time-honoured President of the Italian Republic. He tradition that has lasted for over 40 was also nominated Honorary years and we would like to conclude member of the International Eurasian this overview by underlining the most Academy of Sciences of Moscow and important events which have Academician of the International characterized the life of Breton in all Academy of Sciences of St. these years of success. Petersburg and finally he was also Thanks to the consistent impulse the conferred the title Honorary Citizen of company gave the local economy, the the City of Le Sueur, Minnesota (USA). late founder Marcello Toncelli was conferred the title Honorary Citizen of The History The History 38 39
  • 22. Breton is founded by Marcello Toncelli 1963 The first plants for manufacturing small blocks of composite stone using the vibration only are installed 1966 1963 1966 1968 The first "Vacuum Vibro Mixer" plants for manufacturing large blocks of composite stone using the vacuum vibration are installed 1968 The first "Bretonstone BL 120" plants for manufacturing small-sized composite stone slabs using the vacuum vibrocompression technology are installed 1975 Breton is the first to install the revolutionary continuous polishing machine for granite slabs "Levibreton KG" which later became famous all over the world 1979 1975 1979 1983 1984 1985 The first "Bretonstone Block BB" plants for manufacturing large blocks of composite stone using the vacuum vibrocompression technology are installed. 1983 The first "Bretonstone BL 308" plants for manufacturing large slabs of composite quartz using the vacuum vibrocompression technology are installed 1984 The first numerical control machining centre 1998 with automatic tool change for processing stone "Contourbreton NC 120" is installed. 1985 1996 1992 Breton: the first company in its field to have been awarded the International Quality Certification UNI EN ISO 9001. 1992 The first plants for manufacturing cement- bonded tiles using the "Bretonterastone" compaction by vibration under vacuum technology are installed 1996 Matrix is developed: the first Breton machining centre with 5 interpolated axes for mould high- speed finishing 1998 2000 The new closed-cycle moulding technology of the "Bretonstone" slabs into special rubber moulds is developed. 2000 Breton Quality System Certification improves, from UNI EN ISO 9001 to UNI EN ISO 9001- VISION 2000 2003 The new Research and Development Centre is inaugurated. 2004 The History 2004 The History 40 41
  • 23. And the story goes on... 42 43