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Subsurface Flow Controls
Subsurface Flow Controls

 Landing Nipples – X®, R®, RPT, FBN
 Lock Mandrels and accessories
 Nippleless Tubing Plugs - Mirage® plug,
  Monolock®
 DuraSleeve® Sliding Side-Door® circulating
  device
 Wellhead Plugs - SRP, SSP
 Back Pressure Valve- SRP
 Accessory Items – flow couplings, blast joints

                          2
Locks and Landing Nipples
Nipple Profiles/Lock Mandrels


  Selective            No-Go                Monobore
 Completions         Completions           Completions


X®                 RPT, RQ                Monolock®
STD Weight         FC - SSSV, Plug,       FC - Plug, Choke,
                   Choke, Gauge           Gauge
FC - SSSV, Plug,
Choke, Gauge                              FBN®
                   SafetySet®
                   SSSV                   Full Bore,
R®                 Special Applications   Monobore
Heavy Weight       High Pressure and      Completions
FC - SSSV, Plug,   Flow Rate              FC - Plug, Choke
Choke, Gauge
                   SRP
                   Wellhead Plugs


                                      4
X® & R® Selective Landing Nipple/Locking Mandrel System

                  Design Benefits
                   Nipples installed in tubing string in any order- reducing workover risk

                   Provides unlimited number of positions to set

                   Running tool allows selection of nipple to land and set the lock

                   Same ID in all nipples reducing flowing pressure loss and minimizing
                    turbulence

                   Maximum flow capacity from large, straight-through bore of locking
                    mandrel

OTIS® X®           Maximum versatility reducing completion and production
Locking OTIS X®     maintenance costs
Mandrel Landing
         Nipple    Allows for repositioning of flow controls as well conditions change

                   Keys of locking mandrel retracted into assembly while running and
                    retrieving         5
Otis® RPT® No-Go Type Nipple and Lock Mandrel
• Provides a means of running a series of positive location landing
  nipples in a tubing string with minimum restriction
• Locates on top of the polished bore of the nipple
• No secondary restrictions normally associated with bottom no-go
  profiles
• Provides positive location of the lock and minimizes the possibility
  of misruns

Applications

      High-pressure, high temperature, large bore completions
      For running a series of nipples in a tubing string when positive
       location and minimal ID reduction are required

Features

      Large bore
      Lock mandrel no-go locates on top of the nipples’ polished bore

Benefits
                                                                            RPT® Lock with
                                                                          Equalizing Valve and
      No secondary restrictions normally associated with bottom no-      Cap installed in RPT
       go profiles                                                               Nipple
      Lock mandrels in a particular size range use the same running
       and pulling tools                      6
Nippleless Plugs
Mirage® Disappearing Plug


Applications in -
• Horizontal wells where plug installation
  after completion is undesirable
• Setting production and isolation
  packers
• Testing tubing
• Wells where slickline or CTU
  intervention after completion is
  undesirable




                             8
Mirage® Disappearing Plug and Autofill Device
      How it
                        Hydraulic-Set Packer        Autofill Device   Multi-cycle Mirage® Plug
      works:




1.   Autofill and Mirage plug are run to depth below a
     hydraulic set packer. The tubing is filled through the
     Autofill when running downhole.
2.   Multiple pressure cycles against the Mirage plug
     allows closure of Autofill, tubing test and setting of
     packer.
3.   Final pressure cycle dissolves Mirage plug matrix
     for full bore access.                                    9
Monolock® Plug
Applications
   • Retrievable bridge plug
   • Can be adapted to install BHP gauges and other
      flow control devices
   • Plug tubing below hanger for wellhead repairs

Available in
    3-1/2” thru 7”
    Pressure rating base or 70% of pipe yield or
      maximum of 10,000 psi




                                  10
Benefits of Design
  • Requires no landing nipple for broader
    applications

  • Seals against pipe ID which can eliminate
    restrictive sealing bores in tubing string

  • Retained in set position by internal slips
    providing same reliability as production packers

  • Can use slickline rather than conductor line
    lowering installation and retrieval costs




                                 11
Benefits of Design

 Can be installed and retrieved through restrictions

 Plug is run in closed position increasing reliability

 Can be run with DPU®, Baker setting tool, or
  hydraulic setting tool

 Run on slickline, braided line, coiled tubing, or
  electric line

 Soft set for sensitive equipment




                                     12
Sliding Side-Door® Circulating Devices
DuraSleeve® Non-Elastomer
Circulation / Production Sleeve
                      Applications in -
 TOP SUB WITH
 LANDING NIPPLE
                       Producing alternate zone in single-
 PROFILE                selective completions
                       Circulating kill fluid eliminates expense
                        of perforating tubing
                       Secondary recovery
 CLOSING SLEEVE
                       Washing above packer

 NON-ELASTOMER
 NON-
 SEALS                Design Capability-
 LARGE FLOW
 PORTS                 Sizes for 1 1/2” to 7” production tubing
 EQUALIZING PORTS
                       Pressure ratings equal to tubing
                        ratings
                       Open-up and open-down options
 BOTTOM SUB
 WITH POLISHED BORE    A variety of materials and thread
 END SUB                options

                            14
Shifting Force of DURATEF™ ECM Seals

        Designing sleeves to shift after years of production

                                Nitrile Seal*                                           PEEK Seal                                                   ECM

      3000 lbs

      2500 lbs

      2000 lbs

      1500 lbs

      1000 lbs

       500 lbs

          0 lbs
                  * The Engineering    T est Lab used the nitrile seal as a benchmark to compare the PEEK seal and the engineered composite seal.




 Shifting forces for Nitrile Seal, PEEK seal, and the DURATEF™ ECM seal


           Shifting forces for DuraSleeve® sliding sleeve are less
          than 1/5 the force required for sleeves with competitive
                           materials such as PEEK
                                                                                 15
Slimline Sliding Side-Door® Device

  • Small OD SSD designed for concentric string
    gravel pack completions
  • Allows for running larger size tubing inside
    small ID casing
         2 3/8” – 2.72 v. 3.25 OD
         2 7/8” – 3.22 v. 3.92 OD
         3 1/2” - 3.92 v. 4.50 OD
  • OD’s comparable to CS Hydril upset
  • 5000 psi rating (more with material upgrade)
  • Tensile rating 60-70% of N-80 tubing
  • Standard B shifting tool


                   16
SSD Variations

 Surface controlled by control line
    Pressure close/auto open device
    Setting depth sensitive

 Pressure activated (HASSD)
    Run closed
    Pressure tubing over annulus to activate
    Opens on bleed down


                         17
Wellhead Plugs
SRP Wellhead Plugs
 • Deepwater development has created
   demand for wellhead plugs

 • Used primarily in subsea trees

 • Ultra-compact design allows for use in
   horizontal trees

 • Available in equalizing and non-
   equalizing models

 • High-pressure rating above and below

 • No-go design with minimum restriction

   19
SRP Wellhead Plug

Design Features-
 Compact length reduces space requirements of wellhead

 Single leak path is through two full packing stacks

 High pressure rating from above and below

 Multiple shear pin hold down mechanisms for redundancy

 Simple design for high reliability. Only two moving parts: keys
  and expander sleeve




                                   20
SRP wellhead with added back pressure
valve
                                   Equalizing plug w/ M-T-M
       Redundant seal stacks       seal plus redundant seal
                                                              Back pressure valve
                                                              uses M-T-M seal with
                                                              redundant seal stack




      Hold-down pins engage
      expander mandrel after set




                                        21
SRP Wellhead Back Pressure Valve
Design Features-
 Redundant seals along all leak paths
     OD leak path is through two full packing stacks
     Equalizing plug leak path is through a static MTM seal and an O-ring
     Valve leak path is through a MTM seal and a packing stack


 Multiple shear pin hold down mechanisms for redundancy

 Only three moving parts: keys, expander sleeve, and valve

 Can hold pressure from above with the addition of a test prong

 Cannot be pulled until equalized

 Two options for equalizing prongs. One engages the knock-out plug and one
  pushes the dart off seat

                                       22
SRP Wellhead Back Pressure
Valve



Optional test prong isolates the back
pressure valve to allow pressure testing
of SRP plug from above




                                 23
SSP Wellhead Plug
• MTM seal plus a single packing stack,
  compatible with FMC wellhead              First Fishneck

• Compact length                            Third Fishneck


• Test pressures up to 15,000 psi          Expander Sleeve

• PR-2 and vibration tested
                                           Second Fishneck
• Static after set
    – Hydrostatic running tool applies       Debris Barriers

       predetermined force into expander
       sleeve taper                         3° Taper


    – 3 degree taper statically sets key
       into profile for no plug movement
• Secondary interference locking sleeve
• Large throw keys
                                            MTM Seal
• Three fishnecks
    – Two fishnecks on expander sleeve       Interference Sleeve for
    – Additional fishneck on plug body       Secondary Hold Down



                                    24
Wellhead Isolation Sleeve

     Applications

     • Used to isolate flow wing valves during
       tree testing and handling

     Features

     • Interference “hold down” mechanism

     • Run and pulled using conventional
       wireline methods

     • Debris barrier

     • Run and retrieved ssing the same tool
                25
Accessory Items
Flow Couplings
Flow couplings in the tubing are an important part of life-of-the-well
completion planning. Flow couplings have a wall thickness greater
than the corresponding tubing to inhibit erosion caused by flow
turbulence. Flow couplings should be installed above and below
landing nipples or other restrictions that may cause turbulent flow.

Applications

        To help inhibit erosion caused by flow turbulence
        Installed above and below landing nipples, tubing
         retrievable safety valves, or any other restriction that may
         cause turbulent flow


Benefits

        Helps extend the life of the well completion




                                                27
Blast Joints
Blast joints are installed in the tubing opposite
perforations in wells with two or more zones. The
blast joints are heavy walled and are sized to help
prevent tubing damage from the jetting action of the
zone perforations. Blast joints should be installed
above and below landing nipples or other restrictions
that may cause turbulent flow.

Applications

       To help inhibit erosion caused by jetting action
        near perforations
       Installed opposite perforations in one or more
        zones


Benefits

       Helps extend the life of the well completion
                                          28
Subsurface Flow Controls

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Subsurface flow controls external

  • 2. Subsurface Flow Controls  Landing Nipples – X®, R®, RPT, FBN  Lock Mandrels and accessories  Nippleless Tubing Plugs - Mirage® plug, Monolock®  DuraSleeve® Sliding Side-Door® circulating device  Wellhead Plugs - SRP, SSP  Back Pressure Valve- SRP  Accessory Items – flow couplings, blast joints 2
  • 4. Nipple Profiles/Lock Mandrels Selective No-Go Monobore Completions Completions Completions X® RPT, RQ Monolock® STD Weight FC - SSSV, Plug, FC - Plug, Choke, Choke, Gauge Gauge FC - SSSV, Plug, Choke, Gauge FBN® SafetySet® SSSV Full Bore, R® Special Applications Monobore Heavy Weight High Pressure and Completions FC - SSSV, Plug, Flow Rate FC - Plug, Choke Choke, Gauge SRP Wellhead Plugs 4
  • 5. X® & R® Selective Landing Nipple/Locking Mandrel System Design Benefits  Nipples installed in tubing string in any order- reducing workover risk  Provides unlimited number of positions to set  Running tool allows selection of nipple to land and set the lock  Same ID in all nipples reducing flowing pressure loss and minimizing turbulence  Maximum flow capacity from large, straight-through bore of locking mandrel OTIS® X®  Maximum versatility reducing completion and production Locking OTIS X® maintenance costs Mandrel Landing Nipple  Allows for repositioning of flow controls as well conditions change  Keys of locking mandrel retracted into assembly while running and retrieving 5
  • 6. Otis® RPT® No-Go Type Nipple and Lock Mandrel • Provides a means of running a series of positive location landing nipples in a tubing string with minimum restriction • Locates on top of the polished bore of the nipple • No secondary restrictions normally associated with bottom no-go profiles • Provides positive location of the lock and minimizes the possibility of misruns Applications  High-pressure, high temperature, large bore completions  For running a series of nipples in a tubing string when positive location and minimal ID reduction are required Features  Large bore  Lock mandrel no-go locates on top of the nipples’ polished bore Benefits RPT® Lock with Equalizing Valve and  No secondary restrictions normally associated with bottom no- Cap installed in RPT go profiles Nipple  Lock mandrels in a particular size range use the same running and pulling tools 6
  • 8. Mirage® Disappearing Plug Applications in - • Horizontal wells where plug installation after completion is undesirable • Setting production and isolation packers • Testing tubing • Wells where slickline or CTU intervention after completion is undesirable 8
  • 9. Mirage® Disappearing Plug and Autofill Device How it Hydraulic-Set Packer Autofill Device Multi-cycle Mirage® Plug works: 1. Autofill and Mirage plug are run to depth below a hydraulic set packer. The tubing is filled through the Autofill when running downhole. 2. Multiple pressure cycles against the Mirage plug allows closure of Autofill, tubing test and setting of packer. 3. Final pressure cycle dissolves Mirage plug matrix for full bore access. 9
  • 10. Monolock® Plug Applications • Retrievable bridge plug • Can be adapted to install BHP gauges and other flow control devices • Plug tubing below hanger for wellhead repairs Available in  3-1/2” thru 7”  Pressure rating base or 70% of pipe yield or maximum of 10,000 psi 10
  • 11. Benefits of Design • Requires no landing nipple for broader applications • Seals against pipe ID which can eliminate restrictive sealing bores in tubing string • Retained in set position by internal slips providing same reliability as production packers • Can use slickline rather than conductor line lowering installation and retrieval costs 11
  • 12. Benefits of Design  Can be installed and retrieved through restrictions  Plug is run in closed position increasing reliability  Can be run with DPU®, Baker setting tool, or hydraulic setting tool  Run on slickline, braided line, coiled tubing, or electric line  Soft set for sensitive equipment 12
  • 14. DuraSleeve® Non-Elastomer Circulation / Production Sleeve Applications in - TOP SUB WITH LANDING NIPPLE  Producing alternate zone in single- PROFILE selective completions  Circulating kill fluid eliminates expense of perforating tubing  Secondary recovery CLOSING SLEEVE  Washing above packer NON-ELASTOMER NON- SEALS Design Capability- LARGE FLOW PORTS  Sizes for 1 1/2” to 7” production tubing EQUALIZING PORTS  Pressure ratings equal to tubing ratings  Open-up and open-down options BOTTOM SUB WITH POLISHED BORE  A variety of materials and thread END SUB options 14
  • 15. Shifting Force of DURATEF™ ECM Seals Designing sleeves to shift after years of production Nitrile Seal* PEEK Seal ECM 3000 lbs 2500 lbs 2000 lbs 1500 lbs 1000 lbs 500 lbs 0 lbs * The Engineering T est Lab used the nitrile seal as a benchmark to compare the PEEK seal and the engineered composite seal. Shifting forces for Nitrile Seal, PEEK seal, and the DURATEF™ ECM seal Shifting forces for DuraSleeve® sliding sleeve are less than 1/5 the force required for sleeves with competitive materials such as PEEK 15
  • 16. Slimline Sliding Side-Door® Device • Small OD SSD designed for concentric string gravel pack completions • Allows for running larger size tubing inside small ID casing 2 3/8” – 2.72 v. 3.25 OD 2 7/8” – 3.22 v. 3.92 OD 3 1/2” - 3.92 v. 4.50 OD • OD’s comparable to CS Hydril upset • 5000 psi rating (more with material upgrade) • Tensile rating 60-70% of N-80 tubing • Standard B shifting tool 16
  • 17. SSD Variations  Surface controlled by control line  Pressure close/auto open device  Setting depth sensitive  Pressure activated (HASSD)  Run closed  Pressure tubing over annulus to activate  Opens on bleed down 17
  • 19. SRP Wellhead Plugs • Deepwater development has created demand for wellhead plugs • Used primarily in subsea trees • Ultra-compact design allows for use in horizontal trees • Available in equalizing and non- equalizing models • High-pressure rating above and below • No-go design with minimum restriction 19
  • 20. SRP Wellhead Plug Design Features-  Compact length reduces space requirements of wellhead  Single leak path is through two full packing stacks  High pressure rating from above and below  Multiple shear pin hold down mechanisms for redundancy  Simple design for high reliability. Only two moving parts: keys and expander sleeve 20
  • 21. SRP wellhead with added back pressure valve Equalizing plug w/ M-T-M Redundant seal stacks seal plus redundant seal Back pressure valve uses M-T-M seal with redundant seal stack Hold-down pins engage expander mandrel after set 21
  • 22. SRP Wellhead Back Pressure Valve Design Features-  Redundant seals along all leak paths  OD leak path is through two full packing stacks  Equalizing plug leak path is through a static MTM seal and an O-ring  Valve leak path is through a MTM seal and a packing stack  Multiple shear pin hold down mechanisms for redundancy  Only three moving parts: keys, expander sleeve, and valve  Can hold pressure from above with the addition of a test prong  Cannot be pulled until equalized  Two options for equalizing prongs. One engages the knock-out plug and one pushes the dart off seat 22
  • 23. SRP Wellhead Back Pressure Valve Optional test prong isolates the back pressure valve to allow pressure testing of SRP plug from above 23
  • 24. SSP Wellhead Plug • MTM seal plus a single packing stack, compatible with FMC wellhead First Fishneck • Compact length Third Fishneck • Test pressures up to 15,000 psi Expander Sleeve • PR-2 and vibration tested Second Fishneck • Static after set – Hydrostatic running tool applies Debris Barriers predetermined force into expander sleeve taper 3° Taper – 3 degree taper statically sets key into profile for no plug movement • Secondary interference locking sleeve • Large throw keys MTM Seal • Three fishnecks – Two fishnecks on expander sleeve Interference Sleeve for – Additional fishneck on plug body Secondary Hold Down 24
  • 25. Wellhead Isolation Sleeve Applications • Used to isolate flow wing valves during tree testing and handling Features • Interference “hold down” mechanism • Run and pulled using conventional wireline methods • Debris barrier • Run and retrieved ssing the same tool 25
  • 27. Flow Couplings Flow couplings in the tubing are an important part of life-of-the-well completion planning. Flow couplings have a wall thickness greater than the corresponding tubing to inhibit erosion caused by flow turbulence. Flow couplings should be installed above and below landing nipples or other restrictions that may cause turbulent flow. Applications  To help inhibit erosion caused by flow turbulence  Installed above and below landing nipples, tubing retrievable safety valves, or any other restriction that may cause turbulent flow Benefits  Helps extend the life of the well completion 27
  • 28. Blast Joints Blast joints are installed in the tubing opposite perforations in wells with two or more zones. The blast joints are heavy walled and are sized to help prevent tubing damage from the jetting action of the zone perforations. Blast joints should be installed above and below landing nipples or other restrictions that may cause turbulent flow. Applications  To help inhibit erosion caused by jetting action near perforations  Installed opposite perforations in one or more zones Benefits  Helps extend the life of the well completion 28