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Manufacturing Cost Accounting
Outline
Cost Terms, Concepts, and
Classifications
Job Order Costing
Cost Behavior
Cost – Volume – Profit
Activity Based Costing
Profit Planning
Standard Costs
Flexible Budgets and Overhead
Product Costs - A Closer
                 Look
                             Manufacturing                  Work
     Raw Materials              Costs                    In Process

 Beginning raw               Direct materials        Beginning work in
     materials inventory   + Direct labor               process inventory
+ Raw materials            + Mfg. overhead         + Total manufacturing
     purchased             = Total manufacturing        costs
= Raw materials                 costs              = Total work in
     available for use                                  process for the
     in production                                      period
Costs associated with the goods that               – Ending work in
are completed during the period are                     process inventory
   transferred to finished goods                   = Cost of goods

             inventory.                                 manufactured.
The Contribution Format
                                 Total         Unit
Sales Revenue                  $ 100,000      $ 50
Less: Variable costs              60,000         30
Contribution margin            $ 40,000       $ 20
Less: Fixed costs                 30,000
Net income                     $ 10,000


  The contribution margin format emphasizes cost
  behavior. Contribution margin covers fixed costs
             and provides for income.
Calculating Breakeven in
            Units
Here is the information from Wind
Bicycle Co.:
                              Total    Per Unit   Percent
  Sales (500 bikes)         $250,000   $ 500         100%
  Less: variable expenses    150,000       300        60%
  Contribution margin       $100,000   $ 200          40%
  Less: fixed expenses        80,000
  Net income                $ 20,000
The Master Budget
                        Sales
                       Budget


  Ending                                     Selling and
                     Production
Inventory                                   Administrative
                       Budget
  Budget                                       Budget

 Direct                Direct               Manufacturing
Materials              Labor                  Overhead
 Budget                Budget                  Budget


                        Cash
                       Budget


            Budgeted Financial Statements
The Direct Materials Budget
                      April      May       June     Quarter
Production            26,000     46,000    29,000   101,000
Materials per unit          5         5         5         5
Production needs     130,000    230,000   145,000   505,000
Add desired
 ending inventory     23,000     14,500    11,500    11,500
Total needed         153,000    244,500   156,500   516,500
Less beginning
 inventory            13,000     23,000    14,500    13,000
Materials to be
 purchased           140,000    221,500   142,000   503,500
Labor Variances Summary
 Actual Hours         Actual Hours         Standard Hours
      ×                     ×                        ×
 Actual Rate         Standard Rate           Standard Rate
  1,550 hours         1,550 hours           1,500 hours
      ×                      ×                        ×
$6.20 per hour       $6.00 per hour         $6.00 per hour
  = $9,610           = $9,300               = $9,000


         Rate variance          Efficiency variance
       $310 unfavorable          $300 unfavorable
Flexible Budget
                       Performance Report
                            CheeseCo
                         Cost     Total
                       Formula    Fixed      Flexible   Actual
                       Per Hour   Costs       Budget    Results    Variances
Machine hours                                   8,000     8,000         0
Variable costs
   Indirect labor      $   4.00              $ 32,000   $ 34,000   $ 2,000 U
   Indirect material       3.00                24,000     25,500     1,500 U
   Power                   0.50                 4,000      3,800       200 F
Total variable costs   $   7.50              $ 60,000   $ 63,300   $ 3,300 U
Fixed Expenses
   Depreciation                   $ 12,000   $ 12,000   $ 12,000         0
   Insurance                         2,000      2,000      2,050         50 U
Total fixed costs                            $ 14,000   $ 14,050         50 U
Total overhead costs                         $ 74,000   $ 77,350   $ 3,350 U
Utilization of a Constrained
           Resource
Let’s calculate the contribution margin
per unit of the scarce resource,
machine A1.



    If there are no other considerations, the best
      plan would be to produce to meet current
    demand for Product 2 and then use remaining
             capacity to make Product 1.

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Manufacturing cost accounting guide

  • 2. Outline Cost Terms, Concepts, and Classifications Job Order Costing Cost Behavior Cost – Volume – Profit Activity Based Costing Profit Planning Standard Costs Flexible Budgets and Overhead
  • 3. Product Costs - A Closer Look Manufacturing Work Raw Materials Costs In Process Beginning raw Direct materials Beginning work in materials inventory + Direct labor process inventory + Raw materials + Mfg. overhead + Total manufacturing purchased = Total manufacturing costs = Raw materials costs = Total work in available for use process for the in production period Costs associated with the goods that – Ending work in are completed during the period are process inventory transferred to finished goods = Cost of goods inventory. manufactured.
  • 4. The Contribution Format Total Unit Sales Revenue $ 100,000 $ 50 Less: Variable costs 60,000 30 Contribution margin $ 40,000 $ 20 Less: Fixed costs 30,000 Net income $ 10,000 The contribution margin format emphasizes cost behavior. Contribution margin covers fixed costs and provides for income.
  • 5. Calculating Breakeven in Units Here is the information from Wind Bicycle Co.: Total Per Unit Percent Sales (500 bikes) $250,000 $ 500 100% Less: variable expenses 150,000 300 60% Contribution margin $100,000 $ 200 40% Less: fixed expenses 80,000 Net income $ 20,000
  • 6. The Master Budget Sales Budget Ending Selling and Production Inventory Administrative Budget Budget Budget Direct Direct Manufacturing Materials Labor Overhead Budget Budget Budget Cash Budget Budgeted Financial Statements
  • 7. The Direct Materials Budget April May June Quarter Production 26,000 46,000 29,000 101,000 Materials per unit 5 5 5 5 Production needs 130,000 230,000 145,000 505,000 Add desired ending inventory 23,000 14,500 11,500 11,500 Total needed 153,000 244,500 156,500 516,500 Less beginning inventory 13,000 23,000 14,500 13,000 Materials to be purchased 140,000 221,500 142,000 503,500
  • 8. Labor Variances Summary Actual Hours Actual Hours Standard Hours × × × Actual Rate Standard Rate Standard Rate 1,550 hours 1,550 hours 1,500 hours × × × $6.20 per hour $6.00 per hour $6.00 per hour = $9,610 = $9,300 = $9,000 Rate variance Efficiency variance $310 unfavorable $300 unfavorable
  • 9. Flexible Budget Performance Report CheeseCo Cost Total Formula Fixed Flexible Actual Per Hour Costs Budget Results Variances Machine hours 8,000 8,000 0 Variable costs Indirect labor $ 4.00 $ 32,000 $ 34,000 $ 2,000 U Indirect material 3.00 24,000 25,500 1,500 U Power 0.50 4,000 3,800 200 F Total variable costs $ 7.50 $ 60,000 $ 63,300 $ 3,300 U Fixed Expenses Depreciation $ 12,000 $ 12,000 $ 12,000 0 Insurance 2,000 2,000 2,050 50 U Total fixed costs $ 14,000 $ 14,050 50 U Total overhead costs $ 74,000 $ 77,350 $ 3,350 U
  • 10. Utilization of a Constrained Resource Let’s calculate the contribution margin per unit of the scarce resource, machine A1. If there are no other considerations, the best plan would be to produce to meet current demand for Product 2 and then use remaining capacity to make Product 1.

Notas do Editor

  1. 3