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CHP: One of the answers (but
                      not the question)

                      Presentation to Efficient Enterprises:
                      Powering American Industry

                      Sean Casten,
                      President & CEO
                      Recycled Energy Development LLC
                                      Development,

                      June 23, 2009
                      US Capitol Building, Room HC-7


                                                                          1
RED | the new green                                     www.recycled-energy.com
Asking the right questions

                      •   Technology-specific questions have minimal policy merit
                                                                            merit.
                           •   How could we deploy more CHP, how much CHP could we deploy, how
                               does CHP work are not especially enlightening.


                      •   Much more constructive to ask questions about how to
                          better realize our goals
                           •   How can we quickly and cost-effectively lower CO2 emissions?

                           •   How can we enhance the competitive position of the US economy?

                           •   How can we induce rapid, large scale private sector investment in the
                               nation’s aging (and increasingly, unacceptably dirty) energy
                               infrastructure?


                      •   Understanding the potential for CHP is key to answering
                          these questions – but it is not the question.



                                                                                                        2
RED | the new green                                                                   www.recycled-energy.com
Things you think are true aren’t.

                       1.
                       1 The past is a good predictor of the future



                       2.
                       2 The US energy sector is too big too capital intensive and
                                                        big,  capital-intensive
                          too politically powerful to accommodate rapid,
                          transformative change.



                       3. Significant reductions in CO2 emissions will require
                          increased energy costs and/or technological breakthrough


                      In other words: Unexpected, transformative
                      changes can quickly reduce our CO2 emissions and
                      grow our economy… so long as we don’t constrain
                                economy                   don t
                      our future with our present conventional wisdom.
                                                                                        3
RED | the new green                                                   www.recycled-energy.com
Transformative changes in our fossil
                      energy use are inevitable.

                      •   Current fossil fuel extraction rates are unsustainable
                           •   50% of all the coal we have ever burned has been burned since 1970.

                           •   50% of all the oil we have ever burned has been burned since 1986.

                           •   50% of all the natural gas we have ever burned has been burned since
                               1990.


                      •   Our choice is one of adaptation:
                           •   Proactively, by increasing our energy efficiency?

                           •   Reactively, forced to act by resource constraints?


                      •   “If you choose not to decide, you still have made a choice”
                                   h       t t d id          till h      d     h i ”
                          (Neal Peart)




                                                                                                      4
RED | the new green                                                                 www.recycled-energy.com
Transformative shifts in our fossil
                      fuel use are inevitable.




                                                                      5
RED | the new green                                 www.recycled-energy.com
Things you think are true aren’t.

                      1.
                      1 The past is a good predictor of the future



                      2.
                      2 The US energy sector is too big too capital intensive and
                                                       big,  capital-intensive
                         too politically powerful to accommodate rapid,
                         transformative change.



                      3. Significant reductions in CO2 emissions will require
                         increased energy costs and/or technological breakthrough




                                                                                       6
RED | the new green                                                  www.recycled-energy.com
Potential pace of electric sector
                                p
                      reform: 20% of US fleet built in just
                      10 years!
                                              US Installed Generation Capacity, by Fuel Type

                                        450
                                                          Natural Gas
                                        400
                                                          Nuclear
                                        350               Coal
                        Installe d GW




                                        300
                                        250
                                        200                                                    Final FERC rehearing
                                                                                               of 888
                                        150
                                        100
                                                                                       FERC O d 888 mandates
                                                                                            Order          d t
                                         50      1992 Energy Policy Act opens          non-discriminatory
                                                         competitive markets           transmission access
                                          0
                                         1975                 1985              1995              2005

                      Source: US DOE, Energy Information Administration (www.doe.eia.gov)
                                                                                                                       7
RED | the new green                                                                                  www.recycled-energy.com
New England’s FCM success is even
                      more dramatic.
                      •    Typical NE power peak = 19 000 – 24 000 MW
                                                   19,000 24,000
                             •   All time peak = 28,160 MW (8/6/06)


                      •    ISO NE s
                           ISO-NE’s forward capacity market closed their first
                           capacity auction on 3/1/07; they have now completed two
                           forward capacity auctions (FCAs)
                             •   FCM allowed demand resources (including, but not limited to CHP and
                                 other behind-the-meter generation) to bid into markets and compete
                                 with new-build generation to meet system supply needs.


                      •    As of their most recent auction (FCA#2), they have 2,936
                           MW of demand resources that have been brought forward
                           under this program.
                             •   Met over 10% of the system peak in under 3 years without
                                 building a single power plant
                                                         plant.

                      Source: ISO-NE; website and personal correspondence.
                                                                                                        8
RED | the new green                                                                   www.recycled-energy.com
Things you think are true aren’t.

                      1.
                      1 The past is a good predictor of the future



                      2.
                      2 The US energy sector is too big too capital intensive and
                                                       big,  capital-intensive
                         too politically powerful to accommodate rapid,
                         transformative change.



                      3. Significant reductions in CO2 emissions will require
                         increased energy costs and/or technological breakthrough




                                                                                       9
RED | the new green                                                  www.recycled-energy.com
CO2 reduction is not constrained by
                      technology nor economics.
                      1.
                      1 Non-renewable CO2 release comes from the combustion of
                         (previously sequestered) fossil carbon fuels.
                          •   Uniquely among pollutants, the thing which causes the pollution costs
                              money; ergo, reducing CO2 pollution saves money.

                          •   If done with greater efficiency, this cost reduction need not be coupled to
                              a reduction in standard of living.


                      2.
                      2 Current regulations generally do not encourage energy
                         efficiency, and in some cases discourage it.
                          •   Clean Air Act has the right intent, but is methodologically flawed;
                              efficiency doesn’t count as a pollution control strategy!

                          •   Ditto for modern utility regulation, which keeps the power flowing, but
                              does not allow utilities to use cost-control to maximize profits.


                      3.
                      3 Most US energy capital stock is old; to the degree it was
                         optimized, it was for yesterday’s energy prices.
                                                                                                        10
RED | the new green                                                                    www.recycled-energy.com
The costs of current policy, and
                      potential for CHP.


                                    US Electric Industry Fuel-Conversion Efficiency

                      100%
                       90%
                       80%                                        Energy waste = Economic
                       70%                                                 / Environmental
                       60%                                                     opportunity
                       50%
                       40%
                       30%
                       20%
                       10%
                        0%
                             1880


                                      1890


                                             1900


                                                    1910


                                                           1920


                                                                   1930


                                                                          1940


                                                                                 1950


                                                                                        1960


                                                                                               1970


                                                                                                        1980


                                                                                                                1990
                                                                                                                       11
RED | the new green                                                                                   www.recycled-energy.com
Homer Simpson’s plant wastes
                              Simpson s
                      lots of energy.




                                                               12
RED | the new green                           www.recycled-energy.com
So do ours.




                                                     13
RED | the new green                 www.recycled-energy.com
Energy flows in the US electric
                      sector.




                                                                  14
RED | the new green                              www.recycled-energy.com
Energy flows in a fueled CHP plant
                      (“topping cycle cogen”)




                                                                 15
RED | the new green                             www.recycled-energy.com
Energy flows in an energy
                      recycling plant (“bottoming cycle
                                      ( bottoming
                      cogen”)




                                                                 16
RED | the new green                             www.recycled-energy.com
CHP’s local nature gives it an innate
                       capital cost advantage.
                          i l        d




                                                     US Average Capex ($/kW installed)
                                                                        Line Loss &         Total $ per
                                    Generation             T&D          Redundancy         new kW load
                       Central
                                   $1,000 - $3,500        $1,400           1.44           $3,460 - $7,000
                      Approach

                        Local         $1,200 -
                                                           $140            1.07           $1,430 - $4,430
                      Generation      $4,000




                                                                                                       17
RED | the new green                                                                   www.recycled-energy.com
Supporting data from FERC
                                                                                                 Cost of new delivered electricity
                                                   15
                                                                         2007–08 industry estimates, Moody's estimate of $7500/kWe: 25 ¢/kWh
                                                   14
                                                                                                                                                                                                    Credit for
                                                   13                                                                                                                                               recovered and
                                                                         Keystone (June 2007)                                                                                                       reused heat
                                                   12                                                                                                                                               Fuel minus heat
                                                                         MIT (2003)
                                                                                                                                                                                                    credit
                                                   11

                                                   10                                                                                                                                               Transmission and
                      2007 US¢ per delivered kWh




                                                                                                                                                                                                    Distribution
                                                    9
                                                                                                                                                                                                    Firming and
                                                    8                                                                                                                                               integration

                                                    7                                                                                                                                               Operation and
                                                                                                                                                                                                     p
                                                                                                                                                                                                    Maintenance
                                                    6

                                                    5                                                                                                                                               Capital

                                                    4

                                                    3

                                                    2

                                                    1

                                                    0

                                                   -1
                                                        Nuclear plant   Coal plant   Large combined-    Large wind farm   Combined-cycle    Building-scale   Recovered-heat    End-use efficiency
                                                                                      cycle gas plant
                                                                                         l       l t                      industrial
                                                                                                                          i d t i l cogen       cogen        industrial
                                                                                                                                                             i d t i l cogen




                                                   Courtesy Jon Wellinghoff
                                                                                                                                                                                                                    18
RED | the new green                                                                                                                                                                     www.recycled-energy.com
Total potential for additional US CHP
                      is massive and transformative.
                      •   DOE estimate: 135+ GW of opportunity for fueled-CHP

                      •   EPA estimate: 65+ GW of opportunity for power
                          generation from currently wasted energy (including, but
                          not limited to waste heat).

                      •   In total, represents 20% of entire US generation fleet

                      •   Taking capacity factor into account, represents
                          approximately 40% of total US power consumption.

                      •   If fully deployed, would reduce total US CO2 emissions by
                                   deployed
                          20% AND would lower our cost of energy.




                                                                                         19
RED | the new green                                                     www.recycled-energy.com
Achieving this level of CHP has
                      already been done by many of our
                      trading partners.


                                         Percent of Total Power Generation from CHP, By Country

                         50

                         40
                         30

                         20

                         10

                          0
                                                     Latviia




                                                                        Netherland s




                                                                                                India




                                                                                                                                 USA
                                                                                                                                   A




                                                                                                                                                  UK
                                                                                                                                                   K
                                    rk




                                                                                                                                        Belgium
                                                                                                                                              m
                                           Finland
                                                 d




                                                               Russia
                                                                    a




                                                                                       Japa n




                                                                                                             a
                                                                                                        Canada

                                                                                                                 China
                                                                                                                     a

                                                                                                                         EU 25
                                                                                                                             5




                                                                                                                                                       France
                                                                                                                                                            e
                               Denmar




                      Source: Energy & Environmental Analysis
                                                                                                                                                           20
RED | the new green                                                                                                                    www.recycled-energy.com
What CHP looks like: steel
                       manufacturer in Gary, IN.




                      • 95 MW of power recovered from the exhaust of 268 coke ovens.
                      • Saves host ~$40 million/year with no marginal fuel combustion or
                          CO2 release.
                      • Generates more clean power in 1 year than all the world s grid-
                                                                          world’s grid
                          connected solar panels (with less CO2/MWh!)
                      Courtesy Primary Energy
                                                                                               21
RED | the new green                                                           www.recycled-energy.com
What CHP looks like: silicon
                        manufacturer in Alloy, WV.




                      • RED will recycle hot gas to generate 45 MW of power from waste
                        heat on 120 MW furnace
                      • Competitive with West Virginia (coal) power prices.
                                                                    prices

                                                                                       22
RED | the new green                                                   www.recycled-energy.com
Ask the right questions
                      •   What regulatory barriers exist to energy efficiency (in all
                          its flavors), and how can we remove them?
                           •   Lesson from FERC 888 / FCM: unleashing a flood of private sector
                               investment need not require tearing down an entire dam – we simply
                               need to remove the critical bricks, and let the blocked resource do the
                               rest of the work for us.


                      •   How do we reward the goal, instead of the path?
                                               g ,                  p
                           •   More incentives for CHP / solar / wind / nuclear / clean coal are not the
                               answer; experience teaches that approach will cause massive unintended
                               consequences.


                      •   We have enough time to change course – barely.




                                                                                                        23
RED | the new green                                                                    www.recycled-energy.com

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CHP: One of the answers (but not the question)

  • 1. CHP: One of the answers (but not the question) Presentation to Efficient Enterprises: Powering American Industry Sean Casten, President & CEO Recycled Energy Development LLC Development, June 23, 2009 US Capitol Building, Room HC-7 1 RED | the new green www.recycled-energy.com
  • 2. Asking the right questions • Technology-specific questions have minimal policy merit merit. • How could we deploy more CHP, how much CHP could we deploy, how does CHP work are not especially enlightening. • Much more constructive to ask questions about how to better realize our goals • How can we quickly and cost-effectively lower CO2 emissions? • How can we enhance the competitive position of the US economy? • How can we induce rapid, large scale private sector investment in the nation’s aging (and increasingly, unacceptably dirty) energy infrastructure? • Understanding the potential for CHP is key to answering these questions – but it is not the question. 2 RED | the new green www.recycled-energy.com
  • 3. Things you think are true aren’t. 1. 1 The past is a good predictor of the future 2. 2 The US energy sector is too big too capital intensive and big, capital-intensive too politically powerful to accommodate rapid, transformative change. 3. Significant reductions in CO2 emissions will require increased energy costs and/or technological breakthrough In other words: Unexpected, transformative changes can quickly reduce our CO2 emissions and grow our economy… so long as we don’t constrain economy don t our future with our present conventional wisdom. 3 RED | the new green www.recycled-energy.com
  • 4. Transformative changes in our fossil energy use are inevitable. • Current fossil fuel extraction rates are unsustainable • 50% of all the coal we have ever burned has been burned since 1970. • 50% of all the oil we have ever burned has been burned since 1986. • 50% of all the natural gas we have ever burned has been burned since 1990. • Our choice is one of adaptation: • Proactively, by increasing our energy efficiency? • Reactively, forced to act by resource constraints? • “If you choose not to decide, you still have made a choice” h t t d id till h d h i ” (Neal Peart) 4 RED | the new green www.recycled-energy.com
  • 5. Transformative shifts in our fossil fuel use are inevitable. 5 RED | the new green www.recycled-energy.com
  • 6. Things you think are true aren’t. 1. 1 The past is a good predictor of the future 2. 2 The US energy sector is too big too capital intensive and big, capital-intensive too politically powerful to accommodate rapid, transformative change. 3. Significant reductions in CO2 emissions will require increased energy costs and/or technological breakthrough 6 RED | the new green www.recycled-energy.com
  • 7. Potential pace of electric sector p reform: 20% of US fleet built in just 10 years! US Installed Generation Capacity, by Fuel Type 450 Natural Gas 400 Nuclear 350 Coal Installe d GW 300 250 200 Final FERC rehearing of 888 150 100 FERC O d 888 mandates Order d t 50 1992 Energy Policy Act opens non-discriminatory competitive markets transmission access 0 1975 1985 1995 2005 Source: US DOE, Energy Information Administration (www.doe.eia.gov) 7 RED | the new green www.recycled-energy.com
  • 8. New England’s FCM success is even more dramatic. • Typical NE power peak = 19 000 – 24 000 MW 19,000 24,000 • All time peak = 28,160 MW (8/6/06) • ISO NE s ISO-NE’s forward capacity market closed their first capacity auction on 3/1/07; they have now completed two forward capacity auctions (FCAs) • FCM allowed demand resources (including, but not limited to CHP and other behind-the-meter generation) to bid into markets and compete with new-build generation to meet system supply needs. • As of their most recent auction (FCA#2), they have 2,936 MW of demand resources that have been brought forward under this program. • Met over 10% of the system peak in under 3 years without building a single power plant plant. Source: ISO-NE; website and personal correspondence. 8 RED | the new green www.recycled-energy.com
  • 9. Things you think are true aren’t. 1. 1 The past is a good predictor of the future 2. 2 The US energy sector is too big too capital intensive and big, capital-intensive too politically powerful to accommodate rapid, transformative change. 3. Significant reductions in CO2 emissions will require increased energy costs and/or technological breakthrough 9 RED | the new green www.recycled-energy.com
  • 10. CO2 reduction is not constrained by technology nor economics. 1. 1 Non-renewable CO2 release comes from the combustion of (previously sequestered) fossil carbon fuels. • Uniquely among pollutants, the thing which causes the pollution costs money; ergo, reducing CO2 pollution saves money. • If done with greater efficiency, this cost reduction need not be coupled to a reduction in standard of living. 2. 2 Current regulations generally do not encourage energy efficiency, and in some cases discourage it. • Clean Air Act has the right intent, but is methodologically flawed; efficiency doesn’t count as a pollution control strategy! • Ditto for modern utility regulation, which keeps the power flowing, but does not allow utilities to use cost-control to maximize profits. 3. 3 Most US energy capital stock is old; to the degree it was optimized, it was for yesterday’s energy prices. 10 RED | the new green www.recycled-energy.com
  • 11. The costs of current policy, and potential for CHP. US Electric Industry Fuel-Conversion Efficiency 100% 90% 80% Energy waste = Economic 70% / Environmental 60% opportunity 50% 40% 30% 20% 10% 0% 1880 1890 1900 1910 1920 1930 1940 1950 1960 1970 1980 1990 11 RED | the new green www.recycled-energy.com
  • 12. Homer Simpson’s plant wastes Simpson s lots of energy. 12 RED | the new green www.recycled-energy.com
  • 13. So do ours. 13 RED | the new green www.recycled-energy.com
  • 14. Energy flows in the US electric sector. 14 RED | the new green www.recycled-energy.com
  • 15. Energy flows in a fueled CHP plant (“topping cycle cogen”) 15 RED | the new green www.recycled-energy.com
  • 16. Energy flows in an energy recycling plant (“bottoming cycle ( bottoming cogen”) 16 RED | the new green www.recycled-energy.com
  • 17. CHP’s local nature gives it an innate capital cost advantage. i l d US Average Capex ($/kW installed) Line Loss & Total $ per Generation T&D Redundancy new kW load Central $1,000 - $3,500 $1,400 1.44 $3,460 - $7,000 Approach Local $1,200 - $140 1.07 $1,430 - $4,430 Generation $4,000 17 RED | the new green www.recycled-energy.com
  • 18. Supporting data from FERC Cost of new delivered electricity 15 2007–08 industry estimates, Moody's estimate of $7500/kWe: 25 ¢/kWh 14 Credit for 13 recovered and Keystone (June 2007) reused heat 12 Fuel minus heat MIT (2003) credit 11 10 Transmission and 2007 US¢ per delivered kWh Distribution 9 Firming and 8 integration 7 Operation and p Maintenance 6 5 Capital 4 3 2 1 0 -1 Nuclear plant Coal plant Large combined- Large wind farm Combined-cycle Building-scale Recovered-heat End-use efficiency cycle gas plant l l t industrial i d t i l cogen cogen industrial i d t i l cogen Courtesy Jon Wellinghoff 18 RED | the new green www.recycled-energy.com
  • 19. Total potential for additional US CHP is massive and transformative. • DOE estimate: 135+ GW of opportunity for fueled-CHP • EPA estimate: 65+ GW of opportunity for power generation from currently wasted energy (including, but not limited to waste heat). • In total, represents 20% of entire US generation fleet • Taking capacity factor into account, represents approximately 40% of total US power consumption. • If fully deployed, would reduce total US CO2 emissions by deployed 20% AND would lower our cost of energy. 19 RED | the new green www.recycled-energy.com
  • 20. Achieving this level of CHP has already been done by many of our trading partners. Percent of Total Power Generation from CHP, By Country 50 40 30 20 10 0 Latviia Netherland s India USA A UK K rk Belgium m Finland d Russia a Japa n a Canada China a EU 25 5 France e Denmar Source: Energy & Environmental Analysis 20 RED | the new green www.recycled-energy.com
  • 21. What CHP looks like: steel manufacturer in Gary, IN. • 95 MW of power recovered from the exhaust of 268 coke ovens. • Saves host ~$40 million/year with no marginal fuel combustion or CO2 release. • Generates more clean power in 1 year than all the world s grid- world’s grid connected solar panels (with less CO2/MWh!) Courtesy Primary Energy 21 RED | the new green www.recycled-energy.com
  • 22. What CHP looks like: silicon manufacturer in Alloy, WV. • RED will recycle hot gas to generate 45 MW of power from waste heat on 120 MW furnace • Competitive with West Virginia (coal) power prices. prices 22 RED | the new green www.recycled-energy.com
  • 23. Ask the right questions • What regulatory barriers exist to energy efficiency (in all its flavors), and how can we remove them? • Lesson from FERC 888 / FCM: unleashing a flood of private sector investment need not require tearing down an entire dam – we simply need to remove the critical bricks, and let the blocked resource do the rest of the work for us. • How do we reward the goal, instead of the path? g , p • More incentives for CHP / solar / wind / nuclear / clean coal are not the answer; experience teaches that approach will cause massive unintended consequences. • We have enough time to change course – barely. 23 RED | the new green www.recycled-energy.com