This document presents information on supply chain management in the automobile industry. It begins with an introduction to supply chain management and its importance. It then discusses lean, agile, and leagile supply chain management approaches. Lean focuses on eliminating waste, synchronizing flow, and collaborative relationships. Agile aims for flexibility and responsiveness. Leagile combines lean and agile approaches. The document concludes that effective supply chain management is important for automakers to reduce costs and ensure high quality, on-time delivery of products to customers.
1. DEPARTMENT OF MECHANICAL
ENGINEERING
-: PRESENTATION ON :-
SUPPLY CHAIN MANAGEMENT IN AUTOMOBILE INDUSTRY
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SUBMITTED BY:
Aditya Bhattacharjee- Roll No: 27600712006
Akash Dutta- Roll No: 27600712008
Debasish Basak- Roll No: 27600712025
Monojit Chandra- Roll No: 27600712050
Nitesh Khaitan- Roll No: 27600712055
Prakash Sharma- Roll No: 27600712059
Mustaba Nayej- Roll No: 27600712062
3. INTRODUCTION:
Supply Chain Management encompasses every effort involved in
producing and delivering a final product or service, from the
supplier’s supplier to the customer’s customer. Supply Chain
Management includes managing supply and demand, sourcing
raw materials and parts, manufacturing and assembly,
warehousing and inventory tracking, order entry and order
management, distribution across all channels, and delivery to the
customer.
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6. NECESSITY OF THE SUPPLY CHAIN MANAGEMENT:
Strategic Advantage : It Can Drive Strategy
Manufacturing is becoming more efficient.
SCM offers opportunity for differentiation or cost reduction.
Globalization : It covers the world
Requires greater coordination of production and distribution.
Increased risk of supply chain interruption.
Increases need for robust and flexible supply chains.
At the company level, supply chain management impacts.
Cost :
For many products, 20% to 40% of total product costs are controllable logistics costs.
Service : For many products, performance factors such as inventory availability and speed of
delivery are critical to customer satisfaction.
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7. OBJECTIVES OF SUPPLY CHAIN MANAGEMENT:
Purchasing :
Stable volume Requirements.
Flexible delivery time.
Little variation in mix.
Large quantities.
Manufacturing :
Long run production.
High quality.
High Productivity.
Low production cost
Warehousing :
Low inventory.
Reduced transportation costs.
Quick Replenishment capability.
Customers :
Short order lead time.
High in stock.
Enormous variety of products.
Low prices.
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10. CYCLE VIEW OF SUPPLY CHAIN:
10 Customer order cycle:
Customer arrival
Customer order entry
Customer order fulfillment
Customer order receiving
Replenishment cycle:
Retail order trigger
Retail order entry
Retail order fulfillment
Retail order receiving
Manufacturing cycle:
Order arrival from the distributor, retailer, or customer
Production scheduling
Manufacturing and shipping
Receiving at the distributor, retailer, or customer
11. Procurement,
Manufacturing and
Replenishment cycles
Customer Order
Cycle
Customer
Order Arrives
PUSH PROCESSES PULL PROCESSES
PUSH & PULL VIEW OF SUPPLY CHAIN:
Pull processes: execution is initiated in response to a customer
order
Push processes: execution is initiated in anticipation of
customer orders
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12. SUPPLY CHAIN DESIGN:
Three Components:
Insourcing/OutSourcing:
The Make/Buy or Vertical Integration Decision
Partner Selection:
Choice of suppliers and partners for the chain
The Contractual Relationship:
Arm's length, joint venture, long-term contract, strategic alliance,
equity participation, etc.
.
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13. LEAN SUPPLY CHAIN MANAGEMENT:
Lean Supply Chain Management Principles Derive from Basic Lean
Principles
Focus on the supplier network value stream
Eliminate waste
Synchronize flow
Minimize both transaction and production costs
Establish collaborative relationships while balancing cooperation and
competition
Ensure visibility and transparency
Develop quick response capability
Manage uncertainty and risk
Align core competencies and complementary capabilities
Foster innovation and knowledge-sharing
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AGILE SUPPLY CHAIN MANAGEMENT :
The importance of time as a competitive weapon has been recognized for some time
(1).The ability to be able to meet the demands of customers for ever-shorter delivery times
and to ensure that supply can be synchronized to meet the peaks and troughs of demand is
clearly of critical importance in this era of time-based competition
(2).To become more responsive to the needs of the market requires more than speed, it also
requires a high level of manoeuvrability that today has come to be termed agility.
16. WHAT IS AGILITY:
16 Agility is a business-wide capability that embraces organizational structures, information
systems, logistics processes and, in particular, mind-sets. A key characteristic of an agile
organization is flexibility. Indeed the origins of agility as a business concept lies in flexible
manufacturing systems (FMS). Initially it was thought that the route to manufacturing
flexibility was through automation to enable rapid change (i.e. reduced set-up times) and
thus a greater responsiveness to changes in product mix or volume.
Later this idea of manufacturing
flexibility was extended into the
wider business context and the
of agility as an organizational
orientation was born.
18. LEAGILE SUPPLY CHAIN MANAGEMENT
Leagile is the combination of the lean and agile within a total supply
chain strategy by positioning the decoupling point.
Combined to take the advantage of both in single unit
Because there is always need to response to volatile demand in
downstream and provide level schedule in upstream from marketplace
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20. CONCLUSION
Supply chain management is an exciting and important area of
study. Specialist companies like Exel are able to save the world’s
leading businesses large amounts of money, time and effort by
creating an effective supply chain. Next time you see a new VW
Beetle you will be better able to appreciate that the high quality of
the product and its value for money are not only a result of high
quality design and engineering, but also a direct result of lean
production, just-in-time methods and premium supply chain
management.
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