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ÇolakoGlu
Turning back the challenge




                   www.colakoglu.com.tr
Çolakoglu




  Turning
  back the
challenge
      With conditions in the steel
    industry continuing to prove
    challenging, it is Çolakoglu’s
  ability to adapt to a constantly
      changing marketplace that
       has contributed most to its
                long-term success

        written by: Will Daynes
        research by: Abi Abagun
Çolako lu




                                   B
                                                oasting a proven track record for
                                                producing quality products that
                                                meet the needs of the market,
                                                Turkey is recognised throughout
                                                the world as a major player in
                                   steel production and exportation. Over the last
                                   several decades the country has experienced
                                   consistent growth within its steel sector,
                                   expanding exponentially to the point where,
                                   in 2012, it was ranked as Europe’s second
                                   largest crude steel producer and eight in the
                                   world ranking of steel-producing countries.
                                      Çolako lu’s involvement within the industry
                                   began with the establishment of a steel
                                   trade business by its founder, Mehmet Rü tü
                                   Çolako lu, in Karaköy, Istanbul, in 1945.
                                   “The first Çolako lu rolling mill,” explains
                                   Dr Koray Gunay, “was commissioned in
                                   Sütlüce in 1960, with the first meltshop
                                   going into production in Dilovası nine years
                                   later. It wasn’t until 1985 that our operations
                                   expanded to include wire rod production,
                                   with reinforcing bars being added to our
                                   production line in 1990.”
                                      While business during this time remained
                                   constant, one thing that also remained
                                   was the gap between steel production and
                                   consumption levels that continues to exist in
                                   Turkey to this day. This resulted in Turkish
                                   companies having to export up to 60 percent
                                   of their production on long products. On the
                                   contrary Turkey imported 70 percent of their
                                   flat products requirement.
                                      “Realising that the traditional way of doing
                                   business was no longer sustainable,” Gunay
Çolakoglu’s meltshop is equipped   continues, “it was in 2005 that we embarked
with one of the world’s largest    on a new business strategy that would see us
electric arc furnaces              bring flat products in to the market.”
Çolako lu




                                                                          The finished steel rolls

   The company further proved its what you see within our facilities today,” he
determination by investing in a new meltshop highlights, “95 percent did not exist as recently
and rolling mill for flat products in 2007. At as five years ago. In 2010, as part of our
the time of its commissioning, this meltshop commitment to improve our overall productivity,
possessed the world’s largest electric arc we undertook a programme designed to
furnace. “One thing,” Gunay says, “that has upgrade our processes and infrastructure. This
always been true about Çolako lu is that was followed in 2012 with the work we did
we have always striven to make continuous to increase the efficiency of our arc furnace.
improvements to ourselves when it comes to These projects highlight at first hand how we
products and technology. This has helped believe in trying to better ourselves each and
us remain one of the real                                     every single day.”
pioneering companies in the                                      This improvement has
steel industry in Turkey.”
   This mentality is one of
the three core characteristics
that Gunay believes defines
                                      1945
                                    The year that Çolakoglu
                                                              allowed Çolako lu to retain
                                                              the first-class product
                                                              reliability that it feels instils
                                                              confidence in its customers.
Çolako lu, together with          established its steel trade “In addition to the degree of
its product reliability and                business           reliability that our products
flexibility as a business. “Of                                possess,” Gunay enthuses, “we
Çolako lu




                                                                                                                                                                           Panoramic view of the entire line


              “we have always striven to make                                                            through a combination of knowing the right
                                                                                                         time to buy and sell materials, by increasing
                                                                                                                                                             In the years ahead, Gunay envisions
                                                                                                                                                          competition within the company’s domestic
             continuous improvements when it                                                             the productivity of its operations, reducing
                                                                                                         lead times and by focusing more of its efforts
                                                                                                                                                          markets only becoming more intense as
                                                                                                                                                          new players enter the field. As he concludes,
            comes to products and technology”                                                            on delivering high end products to more          being aware of this now has allowed
                                                                                                         specialist customers. “By only focusing on       Çolako lu to put in place a clear strategy for
also benefit hugely from being a very flexible        the continued over supply of steel into the        commercial products,” Gunay states, “you         future growth. “In order to compete at our best
operation.” From its facilities, Çolako lu is         marketplace, a trend that has driven the price     leave yourself open to much higher levels of     we have to continue to make improvements
able to produce almost three million tonnes of        of steel down by as much as 15 percent. “What      competition. What we are doing is overcoming     to our process; we have to continue to serve
liquid steel. This liquid product is then fed into    you have to remember,” Gunay says, “is that        this competition by producing products           our customers properly and retain our ability
either a billet caster or a slab caster, the former   no matter what we do, we can’t change how          suitable to produce LPG tanks, automotive        to move with changes in the market, while
having a capacity of 2.5 million tonnes and the       the market is going to react to the fact that      rims, agricultural tools, line pipes and other   preparing ourselves to become an even more
latter 3.5 million tonnes. Having the flexibility     today, even the smallest of customers has the      niche items of machinery and equipment.          diversified supplier.”
to shift between multiple products gives the          ability to see how mills’ prices are fluctuating   This is also providing us with the opportunity
company the ability to adopt changing market          around the world. This is something that we        to tap into new market segments, like the
                                                                                                                                                            For more information about
conditions accordingly.                               cannot do anything about; rather we have to        automotive industry for example, and act as        Çolakoglu visit:
   Over the last couple of years these market         able to adapt in order to deal with it.”           a key supplier of raw materials to producers       www.colakoglu.com.tr
conditions have been heavily affected by                 The way the company has done this is            in these industries.”
ÇolakoGlu
Rüzgarlıbahçe District, Poplar Street,
No: 16 Kat: 5,
34 805 Kavacik, Beykoz, Istanbul

T 444 26 27 (444 CMAS)
www.colakoglu.com.tr




Produced by:




www.bus-ex.com

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Colakoglu euro.manu-mar13-bro-s Researched by Abi Abagun

  • 1. ÇolakoGlu Turning back the challenge www.colakoglu.com.tr
  • 2. Çolakoglu Turning back the challenge With conditions in the steel industry continuing to prove challenging, it is Çolakoglu’s ability to adapt to a constantly changing marketplace that has contributed most to its long-term success written by: Will Daynes research by: Abi Abagun
  • 3. Çolako lu B oasting a proven track record for producing quality products that meet the needs of the market, Turkey is recognised throughout the world as a major player in steel production and exportation. Over the last several decades the country has experienced consistent growth within its steel sector, expanding exponentially to the point where, in 2012, it was ranked as Europe’s second largest crude steel producer and eight in the world ranking of steel-producing countries. Çolako lu’s involvement within the industry began with the establishment of a steel trade business by its founder, Mehmet Rü tü Çolako lu, in Karaköy, Istanbul, in 1945. “The first Çolako lu rolling mill,” explains Dr Koray Gunay, “was commissioned in Sütlüce in 1960, with the first meltshop going into production in Dilovası nine years later. It wasn’t until 1985 that our operations expanded to include wire rod production, with reinforcing bars being added to our production line in 1990.” While business during this time remained constant, one thing that also remained was the gap between steel production and consumption levels that continues to exist in Turkey to this day. This resulted in Turkish companies having to export up to 60 percent of their production on long products. On the contrary Turkey imported 70 percent of their flat products requirement. “Realising that the traditional way of doing business was no longer sustainable,” Gunay Çolakoglu’s meltshop is equipped continues, “it was in 2005 that we embarked with one of the world’s largest on a new business strategy that would see us electric arc furnaces bring flat products in to the market.”
  • 4. Çolako lu The finished steel rolls The company further proved its what you see within our facilities today,” he determination by investing in a new meltshop highlights, “95 percent did not exist as recently and rolling mill for flat products in 2007. At as five years ago. In 2010, as part of our the time of its commissioning, this meltshop commitment to improve our overall productivity, possessed the world’s largest electric arc we undertook a programme designed to furnace. “One thing,” Gunay says, “that has upgrade our processes and infrastructure. This always been true about Çolako lu is that was followed in 2012 with the work we did we have always striven to make continuous to increase the efficiency of our arc furnace. improvements to ourselves when it comes to These projects highlight at first hand how we products and technology. This has helped believe in trying to better ourselves each and us remain one of the real every single day.” pioneering companies in the This improvement has steel industry in Turkey.” This mentality is one of the three core characteristics that Gunay believes defines 1945 The year that Çolakoglu allowed Çolako lu to retain the first-class product reliability that it feels instils confidence in its customers. Çolako lu, together with established its steel trade “In addition to the degree of its product reliability and business reliability that our products flexibility as a business. “Of possess,” Gunay enthuses, “we
  • 5. Çolako lu Panoramic view of the entire line “we have always striven to make through a combination of knowing the right time to buy and sell materials, by increasing In the years ahead, Gunay envisions competition within the company’s domestic continuous improvements when it the productivity of its operations, reducing lead times and by focusing more of its efforts markets only becoming more intense as new players enter the field. As he concludes, comes to products and technology” on delivering high end products to more being aware of this now has allowed specialist customers. “By only focusing on Çolako lu to put in place a clear strategy for also benefit hugely from being a very flexible the continued over supply of steel into the commercial products,” Gunay states, “you future growth. “In order to compete at our best operation.” From its facilities, Çolako lu is marketplace, a trend that has driven the price leave yourself open to much higher levels of we have to continue to make improvements able to produce almost three million tonnes of of steel down by as much as 15 percent. “What competition. What we are doing is overcoming to our process; we have to continue to serve liquid steel. This liquid product is then fed into you have to remember,” Gunay says, “is that this competition by producing products our customers properly and retain our ability either a billet caster or a slab caster, the former no matter what we do, we can’t change how suitable to produce LPG tanks, automotive to move with changes in the market, while having a capacity of 2.5 million tonnes and the the market is going to react to the fact that rims, agricultural tools, line pipes and other preparing ourselves to become an even more latter 3.5 million tonnes. Having the flexibility today, even the smallest of customers has the niche items of machinery and equipment. diversified supplier.” to shift between multiple products gives the ability to see how mills’ prices are fluctuating This is also providing us with the opportunity company the ability to adopt changing market around the world. This is something that we to tap into new market segments, like the For more information about conditions accordingly. cannot do anything about; rather we have to automotive industry for example, and act as Çolakoglu visit: Over the last couple of years these market able to adapt in order to deal with it.” a key supplier of raw materials to producers www.colakoglu.com.tr conditions have been heavily affected by The way the company has done this is in these industries.”
  • 6. ÇolakoGlu Rüzgarlıbahçe District, Poplar Street, No: 16 Kat: 5, 34 805 Kavacik, Beykoz, Istanbul T 444 26 27 (444 CMAS) www.colakoglu.com.tr Produced by: www.bus-ex.com