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NNFCC

The changing face of the planet
    The role of Bio-based Plastics
     on global land use change




          Dr Adrian Higson
             June 2012
NNFCC

   A specialist bio-based economy consultancy based in York, UK.

Company Vision
We view bio-based technologies as key
components of the low carbon economy
delivering economic, social and environmental
benefits.

We believe the bioeconomy will create
sustainable business opportunities for
feedstock suppliers, technology and project
developers, manufacturers and investors.

Company Mission
To provide clients with a holistic view of feedstock, technology, policy and market
development across the bioeconomy, enabling them to make informed business
decisions and develop sustainable business strategies.
NNFCC

Terminology          The aggregate set of economic
                     operations in a society that use
                     the latent value incumbent in
                     biological products and processes
          economy    to capture new growth and
                     welfare benefits for citizens and
                     nations. (OECD)

                     Activity associated with the use
                     of biological products (plants,
            bio-     animals, micro-organisms) to
          economy
                     produce energy and materials



         bio-based    Activity associated with the use
         economy       of biomass to produce energy
                                and materials
NNFCC

Why the interest?
Global carbon-dioxide (CO2) emissions    Europe is on track to spend over
from fossil-fuel combustion reached a    USD500 billion on oil imports this year,
record high of 31.6 gigatonnes (Gt) in   which is well in excess of the Greek
2011 – IEA preliminary estimates         government’s USD370 billion debt - IEA
NNFCC

Bio Chemicals and Bio-Based Polymers
(all areas of economy)

                     Chemical Derivatives              Naval Stores
                     Natural Products                  Oleochemicals
Market size
                     Biopolymers                       Amino Acids
~ 50 million tones
                     Alcohols                          Aliphatic acids
                     Other
                                                 Fermentation Products
                     54%
                                                           7%
                                                                         4%
                                      17%

                                                                              1%
                                   7%                            5%
                                            1%
                           20%
                                    1%
NNFCC

Market expansion and development activity

Currently over 30 companies actively
commercialising over 50 bulk chemicals




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                                                                                                                                                                                        )
            Methanol

            Formic Acid

            Ethanol
            Ethylene
            Ethylene Oxide

            Ethylene Glycol (MEG)

            Acetic Acid
                   Bio-based chemicals




            Ethyl acetate

            Epichlorohydrin

            Acetone

            isoPropanol

            Propylene

            Propylene Glycol
            1,3-Propanediol

            Lactic acid

            Acrylic Acid

            n-Butanol

            iso-Butanol

            iso-Butylene
            Butadiene

            Succinic acid

            2,3-Butanediol

            1,4-Butanediol

            Tetrahydrofuran

            Isoprene

            Adipic acid

            HMDA

            Benzene

            Toluene

            Paraxylene
            Terephthalic acid

            Styrene
NNFCC

Market building - European Lead Market Initiative


                          • Standards, labels and certification

                          • Legislation promoting market
                             development

                          • Product specific legislation

                          • Legislation related to biomass

                          • Encourage Green Public Procurement

                          • Financing and funding of research
NNFCC

Bio-based chemical platforms

                                                           60%
               Ethanol          Ethylene   Polyethylenes


                                                           7%
                                             Styrene
                                                                 Polymers/Rubbers
                                            Monomer

Ethanol production ~ 70 million tonnes
                                            Ethylene       14%
                                                                    Polyester
                                           Oxide/Glycol
Ethylene production ~ 110 million tonnes
                                                           12%
                                               EDC                     PVC



                                                           7%
                                              Other                Alpha Olefins




                                                                       PVA

         PET Collaborative
NNFCC

Bio-based chemical platforms
                                                                                                   Polybutylene
              Succinic Acid         1,4-Butanediol                                                Terephthalate



                                                        Tetrahydrofuran                         Copolyester Ethers
                  Deicers/Coolent
                                                                           Polytetramethylene
                                                                               Ether Glycol


                                                           Solvent                                Thermoplastic
                    Plasticisers                                                                  Polyurethanes



                                     -Butyrolactone                                               Spandex Fibres
                   Fuel Additives
                                                                     Fine & Speciality
                                                                        Chemicals




                                      N-Methyl -2-                                                  N-Vinyl-2-
                                      Pyrrolidone                           2-Pyrrolidone
                                                                                                    Pyrrolidone




                                    Fine & Speciality                      Fine & Speciality         Polyvinyl
                                       Chemicals                              Chemicals             Pyrrolidone
NNFCC

Why now?
                                                           Brand owner focus
                              Climate Change                  Environment
                             Mandates/Support                 Functionality


                                          Politically   Consumer
Right place, wrong time                    Driven          Pull
Wrong place, right time
Right place, right time!

                                           Raw          Technology
                                          Material         Push
                    Commodity differentiation               Industrial Biotech
                        Price volatility                     Green chemistry
NNFCC

Comparative Feedstock Pricing
NNFCC

Bio-based chemicals – Novel or drop in?

                    • Drop in – known targets and downstream products
        Strengths   • Novel – exploits attributes of biomass or biological
                      processing

                    • Drop in – number of unit operations required
     Weaknesses
                    • Novel – requirement for product development

                    • Drop in - rapid route to market through existing
    Opportunities     infrastructure and know how
                    • Novel – provides new or improved functionality

                    • Drop in – production never achieves cost
                      competitiveness
         Threats
                    • Novel – immature supply chain and market
                      awareness
NNFCC

Bio-based chemical outlook

                 • Consumer preference
     Strengths   • Reduced carbon footprints & fossil energy use
                 • Novel / Improved function

                 • Low volume / High costs
  Weaknesses     • Immature supply chain
                 • Market confusion

                 • Oil price volatility
 Opportunities   • Capture C3 and C4 markets
                 • Co-development with fuel industry

                 • Feedstock supply
      Threats    • Alternative feedstock (coal, gas)
                 • Environmental pressure
NNFCC

The value of biomass




                       Increasing value

                       Decreasing volume
NNFCC

Biomass – A love hate relationship!


                     • Available on demand
         Strengths
                     • Carbon source

                     • Cost
      Weaknesses
                     • Physical nature

                     • Energy generation (heat and power)
     Opportunities   • Liquid transport fuels
                     • Chemicals and materials

                     • Competition for land
           Threats
                     • Environmental pressure
NNFCC

Opportunity, complexity, and confusion




                                         Source IEA Task 42, NNFCC
NNFCC

Client questions
     •   What’s the value proposition in bioplastics?
          – Function vs renewable content

     •   What does the environmental footprint look like?
          – greenhouse gas emissions, water impacts

     •   How big is the potential market opportunity/impact?   Time horizons
                                                                   2020
          – niche or mainstream
                                                                   2030
          – true rate of development                               2050

     •   What do the resource requirements look like?
          – Availability, price, impact on other markets

     •   How will technology develop?
          – Synthetic biology, biomass crops etc
NNFCC

  Do we have enough land to feed the planet and
produce the low carbon energy, fuels and materials
needed by a population expected to reach 9 billion
                    by 2050?
NNFCC

Land availability and use
Global arable land could be doubled

However, what is the limit of sustainable expansion?

What are the environmental and societal implications of
expansion and land use change?
NNFCC

How to view the future

               Chemical driven                               Bioeconomy
                                                      Political support for bioeconomy
          Political support for biofuel wanes
                                                      Biotech breakthroughs expand to
      Limited commercial biotech breakthroughs
                                                                 chemicals
           Industry based on arable crops
                                                  Industry based on biomass & arable crops

                                             NNFCC
                                            scenarios
               Biofuels stalled                            Biofuel driven
         Current political support for biofuel
                                                     Political support for biofuel grows
                       remains
                                                  Biotech breakthroughs limited to biofuel
      Limited commercial biotech breakthroughs
                                                      Industry based on biomass crops
           Industry based on arable crops
NNFCC

Questions, variables and assumptions

    Biopolymer volume fixed as a % of overall market

    Plastic market growth rates?

    Which biopolymers will achieve a significant place in the market?

    Production technology?

    Production geography?

    Feedstock preference?

    Bio-based content of polymers?
NNFCC

Future development   Hurdles
                     • Lignocellulose deconstruction
                     • Fermentation scope and yields
                     • Downstream processing
                     Game changers
                     • Synthetic biology
                     • Synthesis gas fermentation
NNFCC

Biopolymer Scenarios - land requirements (2030)


                            50
      % of available land




                            40
                            30
                                                              Chemical driven
                            20
                                                              Biofuel stalled
                            10                                Biofuel driven
                             0                                Bioeconomy




                                    Polymer demand – 428 million tonnes
                                    Land availability – 250-800 million ha (Source FAO)
NNFCC

Land requirements – the bigger picture
NNFCC

Regional Development
                                         Sustainable agriculture
                                     Established agri supply chains
                                        Strong technology base
    Sustainable agriculture             Limited political support
 Established agri supply chains
    High residue availability
    Strong technology base
    Strong political support                                    Agricultural sustainability?
                                                                     Land availability?
                                                                 Strong political support
                                                                Access to growing markets
    Established cultivation and
            processing
       Available arable land
   High crop yields (sugar cane)        Large arable land
     Good residue availability              potential
             (bagasse)               Limited access to skills
  Good access to growing markets   Limited access to markets
NNFCC

 Sustainability through project control
 Round Table on Sustainable Biofuels


12 Principles for sustainable biofuel production
    – Legality
    – Planning, Monitoring and Continuous Improvement
    – Greenhouse Gas Emissions
    – Human and Labour Rights
    – Rural and Social Development
    – Local Food Security
    – Conservation
    – Soil
    – Water
    – Air
    – Use of Technology, Inputs and Management of Wastes
    – Land Rights
NNFCC

Mitigation Strategies

   Use our existing resources better by driving innovation
   Migrate to non-food feedstock like wastes, agricultural residues, algae
    and lignocellulosic crops
   Push policies towards sectors with limited alternatives
NNFCC

Maximising resource use




                       raw material




      Material Cycle                  Energy Cycle
NNFCC

    The NNFCC provides high quality, industry leading consultancy


                          for more information contact us


                              Email - enquiries@nnfcc.co.uk
                                   +44 (0) 1904 435182

                              Follow us on Twitter @NNFCC



•   Future Market Analysis                   •   Technology evaluation & associated
•   Feedstock Logistics Planning                 due diligence
•   Sustainability Strategy                  •   Project feasibility assessment
    Development                              •   Policy and regulatory support

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The role of bio based plastics on global land use change

  • 1. NNFCC The changing face of the planet The role of Bio-based Plastics on global land use change Dr Adrian Higson June 2012
  • 2. NNFCC A specialist bio-based economy consultancy based in York, UK. Company Vision We view bio-based technologies as key components of the low carbon economy delivering economic, social and environmental benefits. We believe the bioeconomy will create sustainable business opportunities for feedstock suppliers, technology and project developers, manufacturers and investors. Company Mission To provide clients with a holistic view of feedstock, technology, policy and market development across the bioeconomy, enabling them to make informed business decisions and develop sustainable business strategies.
  • 3. NNFCC Terminology The aggregate set of economic operations in a society that use the latent value incumbent in biological products and processes economy to capture new growth and welfare benefits for citizens and nations. (OECD) Activity associated with the use of biological products (plants, bio- animals, micro-organisms) to economy produce energy and materials bio-based Activity associated with the use economy of biomass to produce energy and materials
  • 4. NNFCC Why the interest? Global carbon-dioxide (CO2) emissions Europe is on track to spend over from fossil-fuel combustion reached a USD500 billion on oil imports this year, record high of 31.6 gigatonnes (Gt) in which is well in excess of the Greek 2011 – IEA preliminary estimates government’s USD370 billion debt - IEA
  • 5. NNFCC Bio Chemicals and Bio-Based Polymers (all areas of economy) Chemical Derivatives Naval Stores Natural Products Oleochemicals Market size Biopolymers Amino Acids ~ 50 million tones Alcohols Aliphatic acids Other Fermentation Products 54% 7% 4% 17% 1% 7% 5% 1% 20% 1%
  • 6. NNFCC Market expansion and development activity Currently over 30 companies actively commercialising over 50 bulk chemicals Gr ee Ca Re nc Gl th Companies working on bio-based chemicals ol ve yc ay Co Ta rd Go Ea M os Gl In lb ia iw od et stm ob Am ol Bi du ( Gl an Gr DS ab tT ye ot al st ob an yr In ee ol Co Na M ec ar ec ria Bi Ge is/ di al ic nB Ch An /R /G hn rp oe hn tu lB Ve Bi Bi aG M Re no Bi Ex Bu No Ze Br Vi oq or em el en Bi M OP ol ne re io oA oc ol io rd Du oc ich m nn Dr pl So lyc ny ac as ta lo oM og at ve lo yr Vi wo ue og te Pu en al rg X e m DO ica Ge or he at AD TM P eli he te DS ov at ke m gic io re lva th ian zy ie do ch ol ph ie t te Bi ies on be ra co rk ica CN er ch hs m ax n ls n vo m nt W a ia ne s s m M M s o O s l y a c t s r t r i ) Methanol Formic Acid Ethanol Ethylene Ethylene Oxide Ethylene Glycol (MEG) Acetic Acid Bio-based chemicals Ethyl acetate Epichlorohydrin Acetone isoPropanol Propylene Propylene Glycol 1,3-Propanediol Lactic acid Acrylic Acid n-Butanol iso-Butanol iso-Butylene Butadiene Succinic acid 2,3-Butanediol 1,4-Butanediol Tetrahydrofuran Isoprene Adipic acid HMDA Benzene Toluene Paraxylene Terephthalic acid Styrene
  • 7. NNFCC Market building - European Lead Market Initiative • Standards, labels and certification • Legislation promoting market development • Product specific legislation • Legislation related to biomass • Encourage Green Public Procurement • Financing and funding of research
  • 8. NNFCC Bio-based chemical platforms 60% Ethanol Ethylene Polyethylenes 7% Styrene Polymers/Rubbers Monomer Ethanol production ~ 70 million tonnes Ethylene 14% Polyester Oxide/Glycol Ethylene production ~ 110 million tonnes 12% EDC PVC 7% Other Alpha Olefins PVA PET Collaborative
  • 9. NNFCC Bio-based chemical platforms Polybutylene Succinic Acid 1,4-Butanediol Terephthalate Tetrahydrofuran Copolyester Ethers Deicers/Coolent Polytetramethylene Ether Glycol Solvent Thermoplastic Plasticisers Polyurethanes -Butyrolactone Spandex Fibres Fuel Additives Fine & Speciality Chemicals N-Methyl -2- N-Vinyl-2- Pyrrolidone 2-Pyrrolidone Pyrrolidone Fine & Speciality Fine & Speciality Polyvinyl Chemicals Chemicals Pyrrolidone
  • 10. NNFCC Why now? Brand owner focus Climate Change Environment Mandates/Support Functionality Politically Consumer Right place, wrong time Driven Pull Wrong place, right time Right place, right time! Raw Technology Material Push Commodity differentiation Industrial Biotech Price volatility Green chemistry
  • 12. NNFCC Bio-based chemicals – Novel or drop in? • Drop in – known targets and downstream products Strengths • Novel – exploits attributes of biomass or biological processing • Drop in – number of unit operations required Weaknesses • Novel – requirement for product development • Drop in - rapid route to market through existing Opportunities infrastructure and know how • Novel – provides new or improved functionality • Drop in – production never achieves cost competitiveness Threats • Novel – immature supply chain and market awareness
  • 13. NNFCC Bio-based chemical outlook • Consumer preference Strengths • Reduced carbon footprints & fossil energy use • Novel / Improved function • Low volume / High costs Weaknesses • Immature supply chain • Market confusion • Oil price volatility Opportunities • Capture C3 and C4 markets • Co-development with fuel industry • Feedstock supply Threats • Alternative feedstock (coal, gas) • Environmental pressure
  • 14. NNFCC The value of biomass Increasing value Decreasing volume
  • 15. NNFCC Biomass – A love hate relationship! • Available on demand Strengths • Carbon source • Cost Weaknesses • Physical nature • Energy generation (heat and power) Opportunities • Liquid transport fuels • Chemicals and materials • Competition for land Threats • Environmental pressure
  • 16. NNFCC Opportunity, complexity, and confusion Source IEA Task 42, NNFCC
  • 17. NNFCC Client questions • What’s the value proposition in bioplastics? – Function vs renewable content • What does the environmental footprint look like? – greenhouse gas emissions, water impacts • How big is the potential market opportunity/impact? Time horizons 2020 – niche or mainstream 2030 – true rate of development 2050 • What do the resource requirements look like? – Availability, price, impact on other markets • How will technology develop? – Synthetic biology, biomass crops etc
  • 18. NNFCC Do we have enough land to feed the planet and produce the low carbon energy, fuels and materials needed by a population expected to reach 9 billion by 2050?
  • 19. NNFCC Land availability and use Global arable land could be doubled However, what is the limit of sustainable expansion? What are the environmental and societal implications of expansion and land use change?
  • 20. NNFCC How to view the future Chemical driven Bioeconomy Political support for bioeconomy Political support for biofuel wanes Biotech breakthroughs expand to Limited commercial biotech breakthroughs chemicals Industry based on arable crops Industry based on biomass & arable crops NNFCC scenarios Biofuels stalled Biofuel driven Current political support for biofuel Political support for biofuel grows remains Biotech breakthroughs limited to biofuel Limited commercial biotech breakthroughs Industry based on biomass crops Industry based on arable crops
  • 21. NNFCC Questions, variables and assumptions Biopolymer volume fixed as a % of overall market Plastic market growth rates? Which biopolymers will achieve a significant place in the market? Production technology? Production geography? Feedstock preference? Bio-based content of polymers?
  • 22. NNFCC Future development Hurdles • Lignocellulose deconstruction • Fermentation scope and yields • Downstream processing Game changers • Synthetic biology • Synthesis gas fermentation
  • 23. NNFCC Biopolymer Scenarios - land requirements (2030) 50 % of available land 40 30 Chemical driven 20 Biofuel stalled 10 Biofuel driven 0 Bioeconomy Polymer demand – 428 million tonnes Land availability – 250-800 million ha (Source FAO)
  • 24. NNFCC Land requirements – the bigger picture
  • 25. NNFCC Regional Development Sustainable agriculture Established agri supply chains Strong technology base Sustainable agriculture Limited political support Established agri supply chains High residue availability Strong technology base Strong political support Agricultural sustainability? Land availability? Strong political support Access to growing markets Established cultivation and processing Available arable land High crop yields (sugar cane) Large arable land Good residue availability potential (bagasse) Limited access to skills Good access to growing markets Limited access to markets
  • 26. NNFCC Sustainability through project control Round Table on Sustainable Biofuels 12 Principles for sustainable biofuel production – Legality – Planning, Monitoring and Continuous Improvement – Greenhouse Gas Emissions – Human and Labour Rights – Rural and Social Development – Local Food Security – Conservation – Soil – Water – Air – Use of Technology, Inputs and Management of Wastes – Land Rights
  • 27. NNFCC Mitigation Strategies  Use our existing resources better by driving innovation  Migrate to non-food feedstock like wastes, agricultural residues, algae and lignocellulosic crops  Push policies towards sectors with limited alternatives
  • 28. NNFCC Maximising resource use raw material Material Cycle Energy Cycle
  • 29. NNFCC The NNFCC provides high quality, industry leading consultancy for more information contact us Email - enquiries@nnfcc.co.uk +44 (0) 1904 435182 Follow us on Twitter @NNFCC • Future Market Analysis • Technology evaluation & associated • Feedstock Logistics Planning due diligence • Sustainability Strategy • Project feasibility assessment Development • Policy and regulatory support

Notas do Editor

  1. Global land area - 13.5 billion hectaresAgricultural area - 5 billion hectareArable area (crop land) - 1.5 billion hectaresTechnically, additional 2 billion hectares available for rain fed crop cultivation.